Shameless plug: Before I get started I have to mention this before I forget. The best resource I ran across for learning about woodturning has been the YouTube videos of “Turn a wood bowl“. Kent has a lot of videos that cover just about everything from the basics to more advanced topics. He takes the time to actually explain why some things work and others won’t, what mistakes to avoid, etc. He doesn’t just cover turning, he talks about how to sharpen your tools, how to finish them, how to sand them, tips and tricks to make your life a lot easier. I learned more from him than from all the other resources I’ve found put together. Or visit his website https://turnawoodbowl.com/
Many weeks ago we talked with the contractor/builder we’ve worked with for many years now about replacing a bunch of windows and our front door. He warned us that he was booked solid for the entire summer and it would be until mid to late fall before he could get around it. That was fine because we were in no hurry. One of the issues he was dealing with was massive delays in getting just about anything, especially anything that had to be custom made like our windows.
He finally got the door in the other day and came over and installed that, but we’re still waiting for the factory to finish the windows. But it isn’t just delays that he’s dealing with. There has been a massive increase in prices on even basic construction materials like 2×4 studs, OSB and plywood. It’s been a real struggle for him and his customers. His cost for basic materials has literally doubled in the last 10 months.
Anyway, he got the new door installed, which was one of the biggest issues we wanted to get taken care of before the snow flies. We’re hoping the window factory gets our order finished pretty soon here. Most of the windows we’re getting replaced would survive another winter, but one of them is in pretty bad shape. All we can do about that is keep our fingers crossed.
I am always learning new stuff all the time. That’s one of the most enjoyable things about all of the stuff I get involved with. Getting involved in woodturning has been a very enjoyable, occasionally frustrating, and quite satisfying experience.
One of the frustrating things has been putting a finish on the bowls, vases and other stuff I’ve been making. When I make furniture I’m working with wood that is of very high quality to begin with, with beautiful grain that already looks beautiful without doing anything to it. With something like white oak or ash I just use a light stain to accent the grain and give it a slightly darker color to match the traditional arts & crafts style I like, and then top it off with a simple paste wax that protects the wood and is easy to repair and renew when necessary.
But with bowls and the other stuff I turn out on the lathe it’s a different story. First I’m often working with scraps of wood left over from other projects that aren’t exactly what you’d call high quality wood to begin with. I have to deal with large amounts of end grain which can be a problem to work with, and other issues.
My go-to finish was a product that was primarily beeswax mixed with tung oil and cedar oil to soften it. It produced a nice, semi-satin sort of glow that looked quite beautiful. But now that I’ve been doing this for a while I’ve noticed that some of the early pieces I did that were finished with that stuff looked downright nasty. The finish was turning dull in spots, no longer reflecting light, looking, oh, muddy, I suppose you could call it. Basically it was a good thing I haven’t been selling these things because whoever bought one and saw that happening would not be happy about it.
So what the heck was going on? Why was the finish deteriorating like that? I took a close look at the pieces on which the finish seemed to be failing and realized I was making a very basic mistake. The finish was being absorbed by the wood fibers, basically being sucked into the wood instead of remaining on the surface. This was most apparent on the endgrain when I took a close look at it. And it is a very basic mistake I should have realized before I tried to finish the bowls. But to be fair I never had to deal with it before, really. With furniture you almost never even see the endgrain and don’t have to deal with it. With a turned object like a bowl, the endgrain can’t be hidden and has to be dealt with.
So I’m experimenting with different materials and techniques to deal with the situation. I’ve started making my own shellac finish now, using a thin cut to make a sanding sealer that will seal the pores of the wood so it can’t absorb the final finish. That has the added benefit of helping to fill in small imperfections in the wood so they aren’t so obvious when the final finish is applied. And I’ve switched from the beeswax product to carnauba wax.
The results are pretty good so far. It’s a bit more work. It adds a few additional steps to the whole process, light sanding between coats of shellac, and considerable buffing with the wax. But the early experiments looked so good that I’m taking some of the pieces with the deteriorating surface, re-sanding them and refinishing them with the new technique.
The frustrating thing is that I already knew all of this about wood absorbing the finish and looking nasty. I never had to deal with it before but I still should have remembered. But I’ve learned my lesson now. The new process takes longer, requires more sanding, but so far it seems like the end result is going to be worth it.
This is also an entirely food-safe process. I’m making my own shellac. The only ingredients in that are shellac, which is food safe (and sometimes actually an ingredient in food) mixed with alcohol. The alcohol is just a carrier for the shellac and evaporates. And the wax is pure carnauba which is also a food safe wax. No weird, toxic chemicals involved at all. If this does a good job and proves to be stable, this is probably going to become the standard way I finish wood projects.
If you’ve been reading this thing for any length of time you know I love gardening and flowers. It might be mid October and we’ve had some pretty cold weather, but some of the plantings around here are still going strong like the flowers above. I still can’t believe how big those flowers get. My hand is in the photo so you can get an idea of how big they get. We still have two flower beds with these guys in full flower.
The alyssum have been hanging on too. Beautiful little flowers that are incredibly fragrant. I can usually smell them as soon as I go out the back door of the garage where they’re planted.
And these guys up there can be depended on to keep going strong well into late fall until it starts getting really cold.
Cleaning up the yard this fall has been a lot easier now that the pear tree is gone. Having that tree collapse was kind of a blessing in disguise. We miss not having the pears, but we definitely do not miss the mess the tree made. Trying to clean up all the falling pears was an incredible pain in the neck, and we’re going to have a lot fewer leaves to deal with this year too.
MrsGF and I were discussing what to do back in that area now that the tree is gone. We’re going to have a much larger area with full sun there now so that’s going to expand the planting possibilities enormously. There was a small heart shaped garden there that we put in back in 2000 that was almost entirely shaded out by the tree. Next spring we’re going to be expanding that to the west into an oval shape that will include the tree stump, about 20 feet long and 6-8 feet wide. That new bed will probably be for ornamentals.
We thought about making it a raised bed but discarded that idea. That area is very well drained to begin with so we don’t have to worry about too much water as we do at the back of the house. We’re going to have to haul a ton of compost in though because the soil there is pretty poor. Not going to do anything with that until spring, though. We’re still sketching out ideas about the exact size and shape of the bed and what we’re going to plant in it.
And I’m still fiddling around with wood. I finished this thing last week.
That’s a vase, not a bowl, and one of the bigger things I’ve done. It’s about 10 inches tall and 6 inches wide, made from walnut and oak. It turned out reasonably well. I really like working with walnut. It machines beautifully and I love the color and grain. A glass insert goes inside so it could be used for fresh flowers, or leave out the insert and put in dried or silk flowers.
That vase started out looking like that monstrosity over there on the right. That was a block of glued up old bits of walnut and oak I found laying on the shelf that I didn’t have any plans for. And to be honest I had no actual idea of what it was going to be when I started this. Usually when I start something like this I have at least a general idea of what I want it to be, but not in this case. I really don’t recommend people just sort of “wing it”, but in this case it worked out in the end.
That was biggest thing I’ve ever tried to spin up on the lathe. It was so wide it just barely cleared the bed of the lathe. Usually I try to round square blocks off by knocking off the corners with a saw to make it balance better, but I don’t have a saw big enough to handle a 10 inch tall, 8 inch square block, so I just had to spin it up slow, keep my fingers crossed, and start chipping way at it.
That’s it for now. Hopefully next time I’ll be continuing the tool series and talk about thickness planers and jointers. Unless something else comes up first.
There’s no way to get around the fact that table saws are expensive. If you’re buying new, you’re looking at around $500 for a decent contractor style saw, up to several thousand dollars or more for a high end cabinet style saw. Can you buy used? You bet, and you can save a significant amount of money doing so, and even come up with some pretty good deals. But you need to be really, really careful when buying used because it’s easy to end up with, frankly, a piece of junk that may look good but is really completely worn out and will require expensive repairs before it can even be used. But I’m not going to get into used equipment in this, I’m going to stick with new saws.
Of course the first question is do you really need one? These things are big and expensive, so can you get along without one? That’s a question only you can answer, really. I’ll just say this – if you’re doing any kind of semi-serious woodworking, the table saw is pretty much the workhorse of any woodshop. It’s used for cutting boards to length, ripping boards to width, trimming panels, framing cabinet doors, making tenons, dadoes… The list goes on and on. If you think you need one, you probably do.
So let’s say you’ve decided you do need one. Before you max out the credit card, there are a few things you need to think about before you ever buy one. Things that most people don’t seem to think about until it’s too late.
First thing to think about is the amount of space you have. These saws are big. They take up a lot of floor space. That’s my 15 year old Jet saw in that photo up there. It is 3 feet deep and 5 feet wide. So it is physically large. Plus you need enough clear space around it so you can work safely. If you want to rip a 6 foot board, for example, you need at least 6 feet in front of that saw, and 6 feet behind that saw, in order to slide that board through the saw. So you really need a minimum of at least around 14 – 15 feet. Cross cutting isn’t quite so bad. You’re almost never going to try to cross cut a board more than a few feet long.
Now most of us don’t have a lot of space to work in. I certainly don’t. My shop is a spare room down in the basement. It’s a good sized room, but if I didn’t have my big tools on wheeled bases so I can move them around there is no way I could fit everything in that room and still have room to work. Wheeled bases like the one on the left under my saw can be really helpful. But they do have drawbacks. They have to be sturdy enough to handle the weight of the tool, which can be hundreds of pounds. They absolutely must have lockdown levers you can work with your foot like mine do because you do not want that tool moving when you’re using it. So they can help, but you’re almost always going to be better off if you don’t need to add wheels. These tools ideally should be bolted directly to the floor because that makes them safer to use and helps to reduce vibration. But most of us don’t have ideal conditions, so you do what you need to.
The second thing you need to be concerned with before you buy a saw or any big piece of electrically powered equipment is your electrical service. Can the electrical service in your home, garage or wherever handle the load that will be placed on it by that saw? Look at the specifications of the motor on my saw in the photo up there. It draws 18 amps. But the average electrical circuit in most houses is only rated to handle 15 amps. Go look in your service panel, the circuit breaker box of your house. Chances are good that all the breakers, except the ones feeding an electric clothes dryer, central air system or electric stove, are going to be 15 amp. So just plugging that saw in and turning it on is going to exceed the rating of the average household electrical circuit. If you try running that saw you’re probably going to be tripping the breaker on a regular basis and in extreme cases even causing the wiring to overheat.
My house was completely rewired from top to bottom when we bought this place and we installed separate service panels specifically to feed the garage and my workshop so they could handle the extra load. I have 20 amp circuits feeding the outlets in the shop, not the normal 15 amp, so it can handle this kind of thing.
So before you buy a table saw or other big power tool, make sure your electrical service can handle the load. If necessary talk to a professional electrician about improving the capacity of your system. If heating up a cup of water in your microwave makes the house lights dim, you really, really need to talk to someone about doing some upgrades before you try to bring in a big power tool. I’m not telling you to rewire your whole house, but having a separate 20 amp circuit run to your work area is something you should consider if your equipment is a power hog like mine.
The third thing you need to be concerned with is just getting the thing home and into your workshop area. These saws are big and heavy. How are you going to get it delivered to your location? How are you even going to get it off the delivery truck? How are you going to get it into your workshop? How are you going to get it assembled? Getting my equipment into my basement workshop was a royal pain in the butt that involved hand carts, in one case a cart used to normally transport big vending machines that I had to rent with a powered stair climber built into it. And that’s not counting the bruises, strained muscles, smashed fingers and considerable amounts of foul language.
Sidenote: 120V versus 240V. If you look at the motor up there, you’ll see it can be rewired to run on 240V instead of 120. A lot of tools in this classification will have motors like that. Some will even require 240 only. Why? I won’t go into the technical details but generally speaking a motor runs more efficiently on 240 and there are advantages to going that route. But do you need to? Probably not. First you almost certainly aren’t going to have a 240V circuit in your house, and having one added is going to cost a significant amount of money. And second, you probably don’t need it anyway. Unless you are running a commercial production shop or something like that, the average woodworker isn’t going to need to jump to 240V tools.
SO let’s get on with this and talk about actual saws. Choosing a saw can be a bit overwhelming because there dozens of different types and brands on the market, each with it’s own advantages and disadvantages.
There are three basic types of table saws; contractor saws, hybrid saws, (which I think is actually a ridiculous and misleading thing to call them) and cabinet saws. To confuse things even more, I’m seeing what are really hybrid saws being marketed as contractor saws, and hybrid saws that look like cabinet style saws. I really think that classification system should be scrapped entirely and we should be using things like the saw’s capacity, but let’s ignore that.
Contractor saws are generally smaller, more compact, and often come with folding stands and wheels to make them easier to move around, and you’ll often find them at job sites being used by, well, contractors (duh). Once upon a time contractor style saws were, well, to be brutally honest they were almost all pretty much junk. But wow, have things changed in the last twenty years or so. Oh, the really cheap ones are still pretty much junk. But the better quality contractor saws are now damn near as good as the other types of saws. They’ve become more powerful, much better made and genuinely good. If you look at the major brand names and the higher priced models, well if I didn’t have my Jet I wouldn’t mind having one of these. The only real drawbacks are that they are still a bit less durable because they have to be light weight to be more or less portable. And because they have to be small, they don’t have the capacity of the full sized table saws. But that smaller size and lighter weight can be a genuine advantage for those of you who don’t have a lot of room for a saw. And the smaller capacity can be gotten around by building your own stand with infeed and outfeed extensions, side wings, etc.
Makita, DeWalt, Delta and a few other manufacturers make some pretty darn nice contractor style portable saws. They’re definitely worth looking at, especially if you have a tight budget. But as with any of this equipment, research, research, research! Get online and read reviews, evaluations, get on YouTube and look at the videos. Make notes about things you like and dislike. After all, even these “cheap” saws are going to set you back around $400 – $500 or more for a really good one.
I’m going to do something I probably shouldn’t and toss the whole classification of cabinet saws out the door and forget about ’em. Why? Because cabinet saws are big, heavy, and securely bolted to a concrete floor once they’re put in place. They take up a lot of room. They often require 240V power. They generally require a fixed and high power dust collection system. And they’re expensive. You can expect to drop at least $2,500 or much, much more on a decent quality cabinet saw. And I think that’s utterly ridiculous because that saw isn’t going to work any better for the average woodworker than a $1,000 saw will.
And let’s just junk that whole “hybrid” classification too while we’re at it because it’s just silly and I have no idea why people started using that term anyway. And no one seems to actually adhere to the mostly nonexistent standards of that classification system anyway.
No matter what you call ’em, this style saw is a full sized table saw with a pretty hefty motor, usually 120V but often the motors can be rewired for 240 if you want, good sized tables that will handle just about any normal sawing job you need to do. And generally it has an open frame holding it up like my Jet up there in that photo and not a fully enclosed cabinet base, although as I noted, some are now coming with enclosed cabinets. It’s going to have a 10″ saw blade, a tilting arbor, hand wheels on the front and/or side to raise and lower the blade and to change the angle of the blade, a pretty good quality rip fence, a miter gauge that is most likely a piece of junk and should be replaced with one that is actually accurate and safe, and, of course, safety gear designed to keep you from cutting off bits of your body while using the saw, like anti-kickback devices, a riving knife, shield over the blade, etc, and a flat (hopefully) machined heavy steel or cast iron table with side wings to support larger pieces of wood.
Speaking of safety, I’m going to be talking about SawStop saws at the end of this just to give you a heads up
And no matter which brand you look at, they are all basically pretty much the same. I’m sure DeWalt, Jet, Delta, and the other major brands would argue with that, but when it comes right down to it they are. They’re all going to have similar features, have similar build quality, similar capacity, similar size, weight, everything. Personally I have a lot of Jet equipment, and I like it a lot, but I’m not going to tell you to run out and buy Jet because Jet’s saws aren’t going to be any better or worse than those being sold by Delta or Shop Fox or the other brands. And they’re all going to cost about the same as well, with no more than a couple of hundred bucks differences in price between saws with similar specifications.
So I’m not going to recommend a specific brand or even a specific model. Instead I’m going to talk about what you need to look for, and the things you may need to add or replace once you do buy it.
Stuff you should look for
The table should be nice and flat, well machined, and smooth so wood will slide easily over it. If it has table extensions as my saw does (those white plates on either side of the plain metal table) they should be absolutely flush with the surface of the main table
When the angle of the saw blade is set to 0, the table should be at exactly a 90 degree angle to the table. This is easy to check. Just raise up the saw blade and put a square on the table and butt it up to the blade. If it isn’t you should be able to do some fiddling to get it to that point. Hopefully you won’t have to.
The hole in the table the saw blade comes through is called the throat, and the removable plate that fits around the blade is the throat plate. It should be perfectly flush with the surface of the table, and there should be some way to adjust it to make sure it is flush. If you look at mine, you’ll see the throat plate has leveling screws recessed into the plate itself to allow it to be adjusted. If it isn’t perfectly flush with the table you can have the wood catching as you slide it through the saw and that can be dangerous.
The arbor is the shaft that the blade itself is bolted to which, in turn, is mounted on an assembly that permits the arbor and blade to be raised and lowered and tilted. The arbor should look and feel sturdy. There should be absolutely zero play when you try to move it, especially not in the bearings nor in the lifting and tilting mechanisms. Reach in there and grab the saw blade (carefully) and try wiggling it back and forth. The saw blade may flex, but ignore that. If the arbor, the bearings, the shafts, anything under there wiggles, moves, shifts position, makes clicking noises, anything that doesn’t seem quite right, avoid that saw like the plague. If any of that equipment down there isn’t absolutely perfect, you’ll never get that saw to work right.
The threads on the shaft should look relatively, oh, robust, shall we say? The pulley on which the drive belt rides should be perfectly square to the shaft itself. If it isn’t it is going to cause vibration problems.
Oh, and how easy is it to get at that arbor? You’re going to have to change that blade sooner or later. You may also want to swap the blade out for specialty blades as well. So you want to be able to have relatively easy access to the arbor to replace the blades.
Then there is the safety equipment. All saws will come with at least the minimum, which is some kind of splitter or riving knife to keep the wood from pinching on the blade, anti-kickback devices of some kind, and a shield over the blade.
You would think that the most dangerous thing about a saw is that spinning blade, and it is indeed very dangerous, but what can be even more dangerous is what is known as kickback. When the fibers in wood are cut, this can, oh, disturb the balance of forces in the piece of wood, so to speak. Internal stresses that were balanced before, become unbalanced when the fibers are cut, causing the wood to move, and squeeze around the saw blade, pinching against it. This can cause the wood to be launched at high speed directly back at the person using the saw. This isn’t just painful, it can literally be lethal. Some years ago a guy at a factory in Fond du Lac got killed when a piece of wood kicked back on the table saw he was using. So when I tell you that you never, ever take the safety gear off your saw, I mean you never, ever take the safety gear off your saw.
If you look at that photo up there you’ll see what looks like a wing with teeth just to the left of the throat plate. That’s an anti kickback pawl. There are two, one on each side. I would much rather have a riving knife, but that wasn’t generally available when I bought this saw. Riving knives are now considered to be one of the best ways to avoid kickback, and if you can get that on the saw you’re looking at, do it.
The rip fence: Once upon a time, when you bought a table saw generally the first thing you did was throw away the rip fence it came with and bought a good one. Seriously, they were often that bad. Fortunately those days are long gone, and the rip fences on modern saws, at least the better saws, are generally pretty good, even outstanding, and possibly nearly as good as the aftermarket ones.
Unless someone sets the saw up for you, you will almost always have to fiddle with it to get it properly aligned and square, but that’s generally not a difficult job.
A couple more things about rip fences. First, many, like mine, have distance indicators that supposedly show you the distance between the fence and the blade. Mine even has a dopey little magnifying lens built in and a “micro adjustment wheel”. And, well, yeah, don’t rely on any of that guff to actually work. Just get out your handy tape measure and actually measure the distance from the fence to the blade. Remember the old adage: measure twice, cut once.
Second, some people, even people who really should know better get freaked out when they find out that the back end of a lot of these fences don’t lock down when you push down on the locking lever. The front does, but the back doesn’t, and actually it will flex a bit if you push on it hard at the back. They believe this makes setting the distance between the blade and the fence inaccurate somehow. And wow, some of them get weird, even a bit obsessive about it and think this is the most horrible thing ever, and because it isn’t locked down their cuts aren’t going to be accurate.
And I suppose it would be a problem if there were any actual pressure against the back end of the fence. But there isn’t. Or shouldn’t be.
Think about it for a minute. The only thing you should really care about is the area of the fence that lies in front of the blade and the point at which the wood is in contact with the blade. That is what controls the distance between the fence and the blade, not the back of the fence. The back of the fence doesn’t do anything except provide a smooth route out of the saw for the wood and keep the board straight. It has nothing to do with the actual cut. There should be very little force against that fence in any case, and most of that force is going to be before and at the point the cut is actually being made. That is where accuracy is an issue. Not at the back end of the fence after the cut has been made.
If that fence is deflecting, then you do have a problem because it shouldn’t be. If it is, that means there is something mechanically wrong with your fence or its lockdown mechanism, or you are pushing the wood against the fence with way too much force. That fence is there to be a guide. Period. You shouldn’t be putting any kind of significant pressure against it as you guide the wood through the saw.
In fact, there are valid reasons not to lock down the back of that fence, IMO. The primary one is safety. There is no such thing as a perfectly aligned saw. If that fence is locked down tight at both ends and can’t give a bit at the back, and the saw blade isn’t absolutely, perfectly, 100% aligned with that fence, and the wood isn’t absolutely straight with perfect grain, under the right circumstances it’s going to cause the wood to bind up between the back of the blade and the fence and this is not a good thing. Having a bit of deflection at the back of the rip fence can be a good thing.
Now that being said, some saws come with fences that do lock at both ends, and you can get a lot of aftermarket fences that do, and people like them and even think they are absolutely necessary. I think they’re wrong, but well, hell, I think so-called “american cheese” should be banned because it is neither American nor cheese, and that hasn’t happened yet, so there you go. And don’t get me started on “Canadian bacon” or “English muffins”…
Oh, wait, I’m getting off topic, aren’t I? What was I talking about? Oh, yeah, saws. Let’s see, where did I leave off… Okay, I finished that up, what’s left? Oh, miter gauge.
A miter gauge is a special device you use to measure those funny hats that bishops wear…
Oh, all right, I admit it, that was a really horrible joke but I couldn’t help myself. A miter gauge is, well, one of these things over there on the left. It’s a type of guide. You butt the hunk of wood up against it and then push it forward into the saw. It sits on a long rectangular shaft that slips into a groove ground into the table of the saw. In theory, it keeps your wood at the proper angle as you feed it into the blade. Normally you keep it locked at 90 degrees, but you can adjust it so you can make angled cuts as well.
Note that I said “in theory”. That’s because most of these are, frankly, junk. They’re usually way too small to adequately support the wood you’re trying to cut, hard to adjust, the angle settings are inaccurate, and they are just generally not very well made all the way around. I mean, come on, look at mine over there. The pointer is basically a roofing nail they soldered into a hole and bent over for heaven’s sake.
Don’t worry, though, I’ll talk about miter gauges in detail when I get to the “optional stuff” section of all of this coming up soon.
Very soon, I hope, because you’re probably getting just as bored with this as I am by this point.
Now I was going to show you a picture of the on/off switch on mine saw but I seem to have lost it… Oh, wait, there it is. Here we go, that’s it over on the right. I will not pull any punches here. That switch totally sucks. It isn’t the “Start” button that’s the problem, it’s that “Stop” button. It’s in an awkward position. I have to fumble around for it if I’m not at the right angle to directly see it. It’s wobbly and I have to fiddle with it to get it to work. It’s potentially dangerous, even, because in an emergency you need to shut that damn saw off RIGHT NOW because you need to pick up the finger you just cut off and get to the ER so you don’t want to have to be standing there fumbling around trying to find and then push the damned button. You want a nice, big, easy to find and easier to push OFF button. Granted I could retrofit this thing with a much better kill switch, so to speak, but, well, I’m lazy, I’m cheap… Well, you get the idea. Most modern saws come with much better switches than this one has. Or should.
Finally let’s talk about dust. Table saws are really good at turning very expensive wood into great, heaping piles of sawdust, and you need a way of dealing with it. One of the advantages of cabinet saws is that most of that dust is confined in the cabinet where it can be easily sucked up with a dust collection system.
Dust collection on saws in this class is pretty much, well, to be honest it’s pretty much a joke. Mine makes an attempt at it. It has a plastic plate that bolts to the bottom of the saw body with a big hole in it to attach a vac or dust collection system. But since the whole back end of the saw is open (has to be because the motor mount and belt run through there) I get dust flying everywhere whether I bother to hook up the vac to the port or not. True, having the vacuum on helps a lot, but it still chucks a lot of dust out the back. It isn’t as bad as, oh, a big power sander or a lathe, but these saws do produce a significant amount of dust and you need to be prepared to deal with it. Breathing this stuff is most definitely not good for you. And if your shop is inside of your house, it’s going to get everywhere. Be prepared to change your HVAC system filters a lot. A dust collection system would be nice, but most of us don’t have the money or space to stick in an expensive dust collection system. I certainly don’t. My dust collection system is a big shop vac and a 21 inch fan in the shop window sucking the stuff out of the house before it can get into everything.
There are a lot more things about table saws I could get into but these are some of the important things and I imagine you’re getting just about as bored as I am by this time, so let’s get on with this.
Money, money, money… So much money…
So, what is a decent table saw in this class going to cost? Well if you thought that spending $500 on a contractor style saw was bad, you might want to go take a lie down before I drop some of these prices on you. When I bought my Jet about fifteen years ago, I spent somewhere between $500 to $600. That was a lot of money. Well, still is a lot of money. My model saw isn’t made any more, but to get one with capabilities you can expect to pay somewhere between $1,100 to $1,500. A Jet in the same class as the one I have looks like it is selling for over $1,400. Yeah, that $500 contractor style saw is starting to look a bit better, isn’t it? I knew these things had gone up drastically in price since I bought mine, but it wasn’t until I started doing some research to write this that I realized that they’d doubled in price in the last fifteen years. Ouch.
Can you get cheaper ones? Sure. Should you consider the cheaper ones? Definitely. But be very, very careful out there.
If the price sounds too good to be true, it is. Stay away. I’ve seen saws with silly, even ridiculous brand names that I’ve never heard of before selling for just a couple of hundred bucks. There is a reason why that saw is selling for $700 less than a Delta or Powermatic or Shop fox or the other well known names, and that reason is that it is a piece of junk. You cannot make a 10 inch table saw of any kind of decent quality and sell it for $200. I’m sorry, you just can’t. Even if you find reviews online claiming that these things are the best thing ever, don’t believe it. Stick with recognizable brand names and buy from reputable retailers. Delta, Shop fox, Rigid, DeWalt, Jet, Grizzley, Milwaukee, Bosch, SawStop, Powermatic all make pretty darn good saws.
What about used? You can get some really good deals on used table saws, but be careful. You can pick up a real gem at a good price, or you can get burned. But do your research first. There are forums and articles and videos galore out there with advice on what to look for when buying used, so go do some digging.
Oh, one final note before I move on. I want to talk for a minute about so-called benchtop saws. If all you’re doing is, oh, cutting up 2″x2″ square bits of wood to make pen blanks or building HO scale models, one of these might be useful, but generally speaking they’re utterly useless for any kind of serious woodworking.
Now, let’s talk optional equipment and addons and other goodies people will try to sell you after you have a saw. Let’s get back to that crappy miter gauge first.
Like I said, most of them aren’t worth much. If you’re doing work that requires accurately cutting angles and doing it safely, you’re going to want an aftermarket miter gauge like the one in the photo over there on the right. That is an Incra 1000SE. I’ve had it for a lot of years now but it is still in production. It is very, very accurate, easy to use, extendable, with built in hold down. The thing is just nice. Everything is adjustable so you can fine tune it to ridiculously tight tolerances. If you make fine furniture, picture frames, do cabinet making, anything that requires very accurate cuts, you need to consider throwing away the miter gauge that came with the saw and getting something like this. Kreg makes one that’s just as good as Incra’s and sells for a bit less.
And I’ll warn you right now it ain’t cheap. That thing is selling for around $190 right now. And you probably don’t need one as elaborate or accurate as this one is. I make furniture and picture frames and boxes and other things that require highly accurate cuts. I’d still encourage you to look into upgrading the miter gauge, though. There are much less elaborate versions that are significantly better than the ones most saws come with that sell for under $75.
Dado saw blades: Well, first what’s a dado? Basically it’s a groove cut in a length of wood that will make a place to stick another piece of wood, like cutting slots in the carcase of a bookcase that the shelves will sit in. Rather than trying to chisel all that stuff out and probably screwing it up (I know I would) you get out your trusty dado blade, put together a stack with the right blades and shims to get the proper thickness, bolt it onto your saw, run the boards through, instant slot. Neat, clean, fast. Well, sometimes it’s neat, clean and fast. In actual use it’s a bit more difficult than that, but if you need to cut long grooves in wood, a dado blade comes in very handy. That’s my Freud in the photo up there. A set like that costs around $130 – $140. Do you need one? Heck, I don’t know. If you need one, you need one. If all you need to do is cut a slot in two boards, get a cheap one. If you need to make a lot of dadoes, get the more expensive, better quality ones. They’ll make a better cut with less chipping.
And if you do get a dado blade, you’re going to need a different throat plate for your saw because it ain’t going to work with a 1/2 inch stacked dado cutter. You don’t need to buy one, though. You’re a woodworker, remember? Make your own. I do. All you need is a bit of hard maple (oak or ash would work too), a thickness planer, a jigsaw or scroll saw, and some sandpaper. Get a nice bit of hardwood. Use the thickness planer to shave it down to the thickness you need. Slap your existing throat plate onto the board and trace out the outline, then cut it out with a scroll saw and sand it down to get the fit right. Lower the saw all the way down. Slap the new throat plate into place, move the rip fence over the top of the new plate to hold it down, and with the saw running very slowly raise the blade up to cut through the new plate. Instant custom throat plate. Well, okay, not instant, but you get the idea.
Push sticks – Do I really have to tell you that you do not want to get your fingers anywhere near a saw blade spinning at about a gazillion RPM? I don’t? Good. You need push sticks to hold down and push the wood you are cutting. I buy ’em, make ’em myself, whatever. They’re easy to make, but they’re also really cheap to buy. I must have a dozen or more laying around because I keep misplacing the darned things. I have some I made for specific uses, like cutting larger panels that have fancy hand grips. Of course I couldn’t find them when I wanted to take a picture.
Stuff people will claim that you need but you really probably don’t
Special drive belts: If you start scrounging around on the internet or through woodworking magazines and the like sooner or later you’re going to run into an “expert” who will claim you need a special drive belt for your saw, specifically something called a “link belt”. They will claim that your standard V-belt is an abomination that is causing nasty vibrations, thumps and bumps and, oh, heck, I don’t know, probably causing the ice caps to melt, tuna to go extinct and my hair to fall out for all I know. Personally I think it’s a crock. I’ve used saws that were equipped with belts like these and I didn’t notice any difference at all in vibration, noise or anything else when compared with similar saws using normal V-belts.
Expensive aftermarket rip fences: Go back and read my comments about rip fences earlier. Most modern table saws in the price range I’m talking about here already come equipped with pretty good fences. I don’t see any need to “upgrade”. If you’re saw has a poor rip fence, by all means look into replacing it. There are good ones out there. Again, do some research.
Anti-vibration gubbins that bolt to your blade or arbor or on the legs of your saw: For a while I was seeing these things advertised all over the place, but it seems to have faded a bit in the last ten years or so. The claim was that your saw blade is a weak, wimpy thing that shakes and rattles and vibrates and is hurting the accuracy of your saw. Yeah, sure it is. If you have a decently made, good quality saw blade, no, it isn’t. And if you have a cheap, crappy, badly made saw blade, these things aren’t going to help in any case. Basically the ones I’ve seen are little more than big washers that do literally nothing. Clamping a big steel washer to the side of your saw blade is going to do nothing to balance that blade. And since the majority of the blade isn’t supported by that thing, it is still going to flex and shake if it isn’t well made.
Specialty jigs: There are a lot of companies out there who will gleefully sell you all kinds of jigs that are supposed to make life easier for you. I have to be honest and admit I’ve fallen for it and bought some of them. Learn from my mistakes. Most of them aren’t worth it. I make a lot of mortise and tenon joints for furniture, and I went and bought one of those things over there on the right, a special jig for making tenons. I dropped, oh, heck, it was probably around $130 or so on that sucker. Does it work? Uh, well, sort of? To be fair, yeah, it does. But here’s the problem. It takes so long to get it set up, takes so many test cuts to make sure the depth and width is set properly, that by the time I got the thing set to accurately make the actual tenon, I could have cut a half dozen of them using just my dado cutter and miter gauge. Seriously.
That’s the biggest problem with these jigs for making speciality cuts, they work but often are so fiddly and take so long to get set up that you’re better off not bothering and doing it by hand, especially if you only have to make a few cuts like that.
Of course on the other hand I did drop over $400 on my mortising machine and I wouldn’t give that up for anything. But if you’d ever had to make dozens of mortises the old fashioned way with a drill, wood chisels and a mallet, you’d know why.
The last thing I want to talk about are SawStop saws. I will say right up front that I like Sawstop saws. A lot.
The SawStop system consists of an electronics package together with a gadget that is something like the disc brake system on a car, only more so, and a drop system. Electronic sensors constantly monitor the saw. If it senses that you just shoved your finger into that saw blade, it instantly stops the saw and drops the blade down through the table. The demonstrations are undeniably impressive. They usually take a hotdog or piece of raw chicken and just barely touch the blade and Bang! It happens so fast that the saw just barely nicks the sausage or chicken before it stops and drops.
The system is, well, damn, it’s impressive. Look at the brief demo below.
I have worked with SawStop saws and they are very, very nice. We had them at the school district in the high school technical/engineering department. They are very, very safe. They work exactly like they show in that video. The merest touch of skin and BANG!, the saw shuts down virtually instantly.
But you’re going to pay for that safety. The cheapest one I’ve seen is $1,400 for their portable job site style saw. A “contractor” style saw goes for $1,700 (All things considered, that’s not really that bad of a price), and the cabinet style saws can run over $4,000.
So the safety system is impressive, but how does it work as an actual saw? Like I said I’ve used these things and they’re very good. The quality all the way around was well above average. They were accurate, powerful and pretty much top of the line saws.
Would I buy one? In a heartbeat. That’s how much I like them. If I personally was shopping for a table saw, the first one I’d be looking at is one of the Sawstop saws, probably that “contractor” style one for $1,700 or so. If I ever need to replace the Jet I have now, it will be a Sawstop that takes its place. No, I am not getting paid to say that. I like the saws that much.
The system isn’t cheap, obviously. If it does trip, the guts of the thing have to be replaced. There is a cartridge type thing you have to replace that will cost you about $70, plus the saw blade will have to be replaced. So let’s say it’ll cost you about $200 total to replace the cartridge and blade if it trips.
And it does have false alarms occasionally. We had it trigger when trying to cut pressure treated lumber, green lumber, things like that. But the false alarms were very rare. If I had one I’d buy a spare cartridge or two to have on hand just in case.
And here’s the thing you have to ask yourself, how much are your fingers worth? Spending $200 to replace a cartridge and saw blade is a hell of a lot expensive (and less painful) than a trip to the ER.
That’s it for now. Next time thickness planers and jointers and whatever else I can shovel in before I get bored.
Well, okay, not according to the calendar. But as far as I’m concerned the seasons change not by the actual date but according to the weather conditions. We got hit with a hard frost the other day and that pretty much brings the growing season to an end for a lot of our plants. So that means it’s autumn no matter what the calendar may say.
And while it may be chilly outside, we’re still getting a new central air system put in tomorrow morning. Our old air conditioning system is probably pushing 25+ years, if not a bit more than that. It’s actually a bit amazing that it lasted this long. But it has a freon leak now, and while they could probably repair it, we’d still have a 25 year old AC system that could fail at any time just when we need it most. This is as good a time as any to get it done. Probably the ideal time, really. The air conditioning season is over, the heating season hasn’t started yet, so the company has the time to do it. So we might as well get it over with now so we’re ready when the heat comes next summer.
Gads, it’s going to be an expensive fall, though. The AC is going to run us $3,200 (this is a big house). The contractor just called and said our new windows and doors are now ordered so he’s going to be rolling in sometime in a couple of weeks to do that, that’s going to be over $7,000. Ouch. Still, it all needs to get done. Especially the windows. One window on the north side of the house is literally rotting away and won’t survive a winter and the exterior door is nearly as bad. So once that’s done we’ll be ready for cold weather. And we got a taste of that already as you can see from the frost covered grass below.
It got cold. The remote sensor for the thermometer is out on the front porch which is pretty sheltered, and that said it got down to 32 F so that means out in the yard and gardens it got well below 30. The grass out in the yard was white with frost before the sun came up and the roof was covered with frost, so it was pretty cold out there for a fairly extended period of time overnight.
This is the time of year when we’d normally have so many pears we didn’t know what to do with them, so it seems odd not having the tree any more. While I do miss having fresh pears, I don’t miss having the tree, to be honest. It collapsing and having to be removed wasn’t really a bad thing. If it were still there the whole area would be covered with a thick carpet of fallen pears, and those would be covered with bees, wasps and, well, it could get nasty out there. MrsGF and I would no sooner pick up 5 gallon buckets full of the things, and the tree would drop a few hundred more.
We’re already talking about what we’re going to do with that area. Now that it isn’t shaded out by the tree we can grow just about anything out there and we don’t have to worry about finding plants that can handle shade. We’re thinking about putting a raised bed out there or expanding the existing garden that was being shaded out by the tree that we had in flowers.
The frost brought an end to the tomatoes, of course. But that’s not a big loss because they were already well on the way to winding up anyway. The peppers are still doing fine, though. They aren’t as fragile as tomatoes are and are in a sheltered area that didn’t get hit with the frost.
The raised beds did very, very well again this year. Building those was the best thing we’ve done in the garden over the years. We cut back on the number of tomato plants drastically this year and still had more than we really needed. We planted onions around the outside edges of the raised bed and that worked out beautifully as well. The onions did really well. We didn’t have to buy a single onion all season. Just walk out to the garden and grab one. I am really going to miss that. I’m going to miss the flavor even more. Like just about everything else we grow the flavors are much more intense than the produce we get from the store.
We took a break and drove all the way to the lakeshore between Manitowoc and Two Rivers to have a picnic. Cold down there along the lakeshore, but wow, it was a beautiful day. Had a very pleasant afternoon down there. With Wisconsin’s infection rate now totally out of control and the county we live in having one of the highest infection rates in the state, opportunities to do anything are a bit restricted so just getting out and about was nice.
I haven’t talked about the virus and how it is effecting our lives because, well, you get enough of that everywhere else, don’t you? Still it’s very frustrating. This was supposed to be more or less under control by this time. Instead the number of new infections is hitting new records almost every day here in the state. It’s completely out of control here. ICUs around here are at full capacity and they’re trying to find beds in other hospitals in the state and, well, it’s scary. MrsGF and I are both in one or more high risk groups so… Well, you know. To top it off I pretty much have virus like symptoms all the time. I have upper respiratory allergies so I always have congestion, watery eyes, stuffed up sinuses, a slight cough, etc. Basically I have almost all of the early symptoms of the virus all the time except the fever. Sigh…
But enough of that. How about a rose instead?
Yes, we still have flowers despite the frost. Some of the flowers are pretty resistant to cold weather and are still doing fine, and we have a potted rose up on the front deck that’s still in full flower.
Let’s see, what else…
I’m going to take a stab at resin casting, which ought to be interesting. I’ve gotten reasonably good at wood turning and am now looking for a way to expand on that a bit by doing stuff like, well, this-
I doubt I’ll ever get as good as this guy, but what the heck, why not give it a try and see what happens? I’m rather impatient to give this a try. I have just about everything I need except for the resin and that should be here this week. I hope. More about that when it actually happens. A lot of the videos you see make it resin casting look easy. It isn’t. I expect my share of utter disasters as I get started with this.
And once again the importance of proper safety gear was proven to me rather dramatically when this happened:
Ouch, that could have been nasty. I was turning a bit of white oak when the tool got caught, hard, on an imperfection in the wood. Not only did the force snap the tool in half, it hit so hard it actually bent the tool rest on the lathe and I have to get a new tool rest. The metal part of the tool snapped clean out of the handle, splitting the handle in half, and flew up and hit me square in the face. If I hadn’t had the face shield on, well, it would have been nasty as I said.
MrsGF and some family members have once again been suggesting I try selling some of the stuff I’ve been cranking out. And I suppose that some of it is good enough that it might be marketable. But there are so many issues with trying to sell stuff and, well, is it worth the effort? I used to run my own business so I know a bit about all of the permits, red tape and tax issues that go along with operating a business legally. Emphasis on that word, legally. A lot of people try to slip under the radar, thinking that they’re too small and insignificant for the government to bother going after them if they try to ignore all of that. But do you really want to take that risk? Heck, even zoning can be a problem. You may be turning out some really neat stuff down there in your work room in the basement or that spare bedroom, and no one is going to bother you because it’s a hobby. But if you start selling it, well, now you are a business, a manufacturer, and a lot of communities have very strict zoning ordinances concerning manufacturing. Zoning boards are often very unforgiving. They don’t give a fig if all you’re making a few pens and selling ’em on Etsy. You’re making and selling stuff commercially so you are a manufacturer. Period. Things can be even more strict if you’re in a home owners association.
And then there’s pricing your stuff. I did a scrounge around Etsy the other day looking at the various vendors selling bowls and, well, either they’re losing their shirts on every sale or something funny is going on. I found one person selling 6 inch wide, two inch deep “hand crafted solid black walnut” bowls for $20. Seriously? You add up the cost of the wood, sand paper, the finishing materials, add in a bit to cover the cost of the tools, the lathe, etc., and you’re already losing money at that price. And that isn’t even beginning to add in the cost of Etsy’s fees, bookkeeping, filing taxes, or the maker’s time to produce the bowl. So yeah, either the maker is losing his shirt on every sale, or there’s something unethical going on. I did some quick estimates and I’d figure that just to break even I’d have to sell a bowl like that for about $35, and that would be essentially doing all the labor for free. And he’s running them out for $20?
So the thing is, even if I’m only turning out a bowl a week or so, it’s just not worth the hassle to try to go commercial and sell this stuff.
That’s all for now. I’m working on the next part in the tool series. That’s going to be covering the big stuff like table saws, jointers, planers and other big ticket items. I’m having to do some serious research because I’m not really up on what’s going on in the market right now. I’ve owned all of my big power tools for at least 10 – 15 years. One of the good things about big ticket items like this is that while they’re expensive, generally speaking they’ll last you a lifetime, so you only need to buy them once. Hopefully.
Sidenote: I rarely look at the viewer statistics but I did notice an interesting thing the other day. It seems a lot of my readers are from India. On a lot of days the number of visitors from India outnumber even those from the US. India is one of the most amazing places on the planet, so I’m delighted by that. I don’t understand how they found this goofy blog, but I’m thrilled they come and read this.
I’m going to split power tools into two general groups, hand held power tools, and the big expensive ones like table saws. I’ll deal with the big ones in the next installment of this.
The goal of this whole series is to help you avoid making the mistakes I made, some of which have been pretty darned expensive. Far too often I’ve ended up paying big bucks for an overhyped, high end tool when a medium priced tool or even a cheap one would have worked just as well. Or even worse, I spent a lot of money on speciality tools I only used once. So hopefully this will help you avoid the mistakes I’ve made. And I’ve made a lot of them when it comes to small power tools. I never should have bought that battery powered DeWalt circular saw, for example. I never should have spent that much money on a reciprocating saw… Well, you’ll see as you read along.
DC Vs. AC – Corded or Battery?
Some of the tools I’m going to be talking about in this section are available either as battery operated, or AC versions which have to be plugged in. So which is better? Unfortunately the answer is, it depends. It depends on how much you are going to use the tool, what the tool does, etc. For some of these tools, the battery versions are so ridiculously expensive that buying one is just silly. For others, the battery versions are so much weaker and less capable that again buying one would be silly. For others it’s a coin toss as to which is better.
Buy separately or buy a kit/collection?
A lot of tool makers will gladly sell you a whole bag full of their stuff, and regularly push these collections as “deals”. DeWalt, for example, will gladly sell you a kit that includes a drill, reciprocating saw, circular saw, flashlight, even a radio, that all work off the same battery system. So will other tool makers like Milwaukee. But while they make it sound like this is a good deal, it usually isn’t. Generally you end up paying just as much for those tools as if you’d bought them separately. And often you’ll end up paying for tools you will seldom, if ever, actually use. If the collection is indeed made up only of tools you will actually use, and they aren’t overcharging you for them, then sure, go for it. But that radio? You’ll probably never use it. And that circular saw? I hate to say this but most battery operated circular saws aren’t very good, even the brand name ones. But I’ll come to that a bit later. Let’s talk about drills first of all.
Electric drills are an essential tool for any handyperson, hobbyist, woodworker or even someone who just putters around in the garage occasionally. Drills have become a utility tool, used not just for drilling holes, but for driving and removing screws and bolts, polishing, sanding, etc. I honestly can’t remember the last time I used a regular screwdriver. I grab my battery operated drill with a screwdriver bit it chucked into it. Of all the power tools in the shop or the garage, the drill is the one that is probably going to be used the most often.
Generally speaking the argument of DC Vs. AC with electric drills was over long ago, and batteries won hands down. Oh, you can still buy corded drills, really good ones. And they’re generally less expensive than the battery powered versions. But battery operated drills have become so efficient, so good, and so damned convenient to use, that the only AC powered drills I have are specialty items like hammer drills or drywall screwguns. The drill I use just about everyday is the one over there on the left, a DeWalt that runs on a 20V LI battery system that is shared with several other DeWalt tools I own.
Sidenote: A brief word about drill size, i.e. how big a drill you can chuck into the chuck. Most hobbyist and handyman type drills are 3/8 inch, which is generally fine. I prefer one that has a half inch capacity, but I’m probably tougher on drills than you are and need larger capacity than you do. You can get bigger drill bits with smaller shanks that will fit a 3/8″ drill, of course, but I think the 1/2″ capacity drills are better all the way around. The motors in the bigger ones are generally stronger and the whole drill is more heavy duty. The drawback is money, of course. 1/2″ drills are going to be more expensive. But for the average home owner, hobbyist and even woodworker, the smaller sized drill will probably work just fine.
What Does A Drill Need?
Any drill, whether corded or battery powered, should have should have all of these features.
1 – Reversible – you should be able to reverse the direction of the drill with the flip of a switch. Why? Because in all likelihood you’re going to use that drill not just for drilling holes but for driving or removing screws, tightening or removing bolts, etc. and being reversible is absolutely necessary.
2 – Keyless chuck. The chuck is the part of the drill that accepts the drill bit or screwdriver bit, etc. Once upon a time we had to use a chuck key, that thing over there on the left, to tighten up the chuck to hold the bit or whatever in place. The gear on the key matched a gear on the chuck, and you twisted it to tighten it up. And everyone had trouble keeping track of the damned chuck key. They were always getting lost. Or the gears would get stripped. Or you could never get it tight. You get the idea. They were a royal pain in the neck. Keyless chucks let you clamp down on a drill bit or whatever by just twisting a collar around the chuck by hand. Best invention to hit the drill market since, well, rechargeable battery packs, really.
3 – Variable speed. The speed of the drill should increase as you increase pressure on the trigger, and decrease as you let up on the trigger. Some cheaper drills come with just a fast/slow or hi/lo switch. That’s okay but it isn’t a real replacement for a variable speed trigger. Why do you need it? Because drilling different materials requires different speeds. And you don’t want that drill immediately jumping to a gazillion RPM as soon as you hit the trigger when you’re trying to drive a screw into a board.
4 – A clutch. A clutch is a device that limits the amount of torque, or force, that the drill applies. This allows you to set the drill so it will stop turning when it has to apply more force than you want. This makes it a lot easier to drive screws, use it as a nut driver, etc. You set the clutch, and when it gets the bolt or screw tight, it stops turning before it strips out the screw or twists your wrist off. It should be adjustable so you can set it where even gentle resistance will trip the clutch, all the way up to full torque.
Those four things are absolute musts. There are other features that are nice to have but not absolutely necessary. A built in light so you can see what you’re doing is nice to have. So is a built in bubble level so you can make sure you are drilling level and plumb.
As I said before, that drill in that photo up there is the one I use almost every day, and it’s proven itself to be pretty darned tough and has been able to handle everything I’ve thrown at it. It’s been dropped, kicked, slid across floors and otherwise beaten and abused, and has handled everything it has needed to. I don’t think it’s over priced, either, even though there are cheaper ones out there that are almost as good. Without a battery it’s going for about $80 on Amazon. And it also works off the same battery packs my little circular saw, sawzall, string trimmer and leaf blower use. Yes, all my battery operated tools are DeWalt. I’m not a DeWalt fanboy and I certainly don’t get any kind of reimbursement. But I do like that DeWalt drill a lot and think it’s well worth the money. And just to prove I’m relatively unbiased, I’m about to badmouth DeWalt’s battery operated circular saw in a moment here.
I’m not telling you to run out and buy one like mine. There are a lot of drills on the market that do everything this one does, and do it just as well, and are even cheaper. And when it comes right down to it, well, a drill is a drill, right? If all you need to do is drill a few holes and drive a few screws, a cheap 3/8″ drill off the shelf from Walmart is going to do it. As long as it has the necessary features and seems to be made reasonably well, go for it. The DeWalt is a good choice, but you can also get good drills from Milwaukee, Skil, Black & Decker and a dozen other brands, and almost all of them are going to do the job.
Circular saws like the battery operated one of mine over there on the right are pretty much ubiquitous. Just about everyone who has ever needed to cut a piece of wood has one and, well, why not? They’re handy, they’re cheap (or should be), and not too difficult to use. If you need to whack six inches off a 2X4 or cut a board in half, chances are good you’re going to reach for a circular saw.
But then I realized I haven’t used my circular saw is something like two years. Seriously. When I wanted to take a photo of my saw for this, it took me twenty minutes just to find the dopey thing. But that doesn’t mean you don’t need one. I don’t generally use one because I have alternatives like a table saw, power miter saw and stuff like that laying around the shop. For lopping off the occasional 2X4, cutting down a sheet of plywood or something like that, there really isn’t any alternative.
This is one of those cases where basically a saw is a saw is a saw. There is little or no difference between brands. Sure, the more expensive ones will be of a bit better quality and will probably last longer, but generally this is a case where a $50 saw is going to serve the average person just as well as a $150 one will. Seriously.
And this is a situation where you do not want a battery operated tool. Battery operated circular saws are almost universally underpowered, have less cutting capacity, usually, and generally can’t stand up to the same kind of heavy use (and abuse) that even the medium priced corded versions can deal with. And you end up paying two or three times as much for a decent battery powered saw as you’d pay for a corded one. I have a 20 year old Skil circular saw laying around somewhere that has more power, bigger capacity and is easier to use than that $120 battery powered DeWalt that I own in that photo up there. And I paid a whopping $40 for the Skil brand saw. So for three times the money I got a saw with less power, less cutting capacity, and a battery that lasts a woefully inadequate amount of time? Oh, brother…
That isn’t DeWalt’s fault, of course. To be fair the saw itself isn’t bad. It’s about average or even a bit above average quality for it’s price. But almost all battery operated circular saws just aren’t very good. It’s basic physics. Cutting wood takes a lot of energy and a motor with a lot of torque. A DC motor and battery pack that is light enough to be easily handled by the average person just doesn’t have the torque or the energy storage capacity. So almost all battery operated circular saws are under powered, can’t cut material as thick, and the batteries discharge astonishingly fast. Stick with the AC ones.
What about features you should look for? Uh, well, okay, how about one that cuts wood? Seriously, that’s really all you need to be concerned with. Oh, and is it well built enough that it isn’t dangerous to use. And that’s about it. When it comes to circular saws, the bells and whistles on the high end models aren’t worth the money. You can drop $300, believe it or not, on a high end circular saw, and in the long run it doesn’t do anything that a $50 Black & Decker or Skil does.
There is one upgrade that will make just about any circular saw, especially the cheap ones, work even better, and that’s a better blade. A lot of these cheaper saws come with blades that are a joke, little more than a piece of stamped sheet metal. For about $20 or or a bit more, you can get a carbide toothed blade that will cut better and last much, much longer. Frued makes excellent circular saw blades (and blades for miter saws and table saws). About the only good thing about my DeWalt battery saw is that it comes out of the box with a decent blade.
Routers can easily turn into the proverbial money pit, to be honest. We’re talking some serious cash here. Almost every hobbyist woodworker I talk to thinks they need a router. And when I ask them what they actually use it for, they either lie and tell me they use it all the time, or admit they’ve used it maybe twice since they bought it and it’s been gathering dust on the shelf ever since.
Okay, so what the heck is a router and do you need one?
A router is sort of like a combination high speed drill and plane built into one. It spins at up to 28,000 RPM or so, turning a bit that has cutter blades shaped in various profiles.You use ’em to make decorative moldings, putting edges on table tops and panels, rounding over edges of boards, to cut complex shapes, and the list goes on and on. Basically they’re used for for shaping and adding decorative elements. You can get jigs and templates that will let you do things like make dovetails and other speciality joints.
That’s my Porter Cable up there in that picture, and as you can see from how dirty it is, it gets a lot of use. It’s an old 890 series router, with an optional plunge base, 1/4 and 1/2 inch collets (the thing that holds the bits), variable speed, soft start, and I dropped a considerable amount of money on it. I’ve had it for – well, must be more than ten years now, and it’s still going strong. It was not cheap. They don’t make this particular model any more but it looks like models comparable to this one are going for well over $200, probably closer to $300, and that’s without a plunge base, bits and accessories. When I add everything up I probably have close to $1,000 sunk into just this one tool system. See what I mean about a money pit?
But do you really need one? I could use a router to cut a sheet of plywood. But I don’t. I use a saw for that. I could use it to round off sharp corners on a table top. But I generally don’t. I’d use my little block plane for that. There are a lot of things a router could be used for, but it’s generally easier using a different tool for the job. What they are good for is mostly decorative things like moldings, making dovetail joints with a jig and things like that. So unless you make fine furniture or are making custom moldings for a window or picture frame or something like that as I do, you probably don’t need one.
These are one of the greatest inventions ever, in my opinion. Anyone who has ever had to sand a 3′ by 6′ table top by hand before finishing it will tell you the same. I have four of them laying around at the moment, but I only use three. The one on the left, the square one, does work but it doesn’t have any kind of dust collection system so it sits on the shelf. The other three get used regularly, though.
Despite the variety of sanders in that photo, IMO the only one you really need is an orbital sander like that Bosch up there. That’s really my workhorse sander. It uses sanding disks that attach with a hook and loop system, has holes in the disk that match holes in the sanding disks that permit it to suck up a lot, but not all, of the dust generated from sanding, and does a pretty good job of smoothing wood down. Discs are available in a wide variety of grades ranging from very coarse to very fine.
Prices bounce all over the place, but dear lord don’t spend a lot on one of these! I’ve seen prices pushing $200 for a sander that doesn’t do any more than a $40 Skill or Black & Decker.
Belt sanders like the Skil can be useful. Generally I use mine for hogging off large amounts of material with a coarse belt on it. Works well for fitting doors that stick, for example. But it gets used nowhere near as much as the orbital.
The “Mouse” is the red one with the point from Black & Decker and generally only used for finish sanding into tight corners. It’s handy, but do you really need one? Probably not. It also has no dust collection system on it so it gets messy real fast.
Generally speaking power sanders are reasonably cheap and can save you a lot of time. If you’re building furniture or doing any kind of finish carpentry, you probably need one.
Sometimes called a “sawzall” these things have pretty much replaced things like hacksaws, pipe cutters and the like for a lot of us. I wouldn’t technically call it a woodworking tool, but damn, the thing is handy. I’ve worn out three of these over the years. This DeWalt is the latest to move into the workshop. I use it for cutting pipe, trimming branches, sawing off bolts, well, you get the idea. You can get different saw blades suitable for everything from cutting steel, to wood, to demolition work.
Do you need one? Well, maybe? They’re certainly handy to have around. If you do buy one, don’t buy one like mine!!! I almost put this one in the “Holy Cow Did I Screw Up With This One” category because that puppy up there would set you back over $170. Dear lord, did I really spend that much on a saw? What the hell was the matter with me? Was I drunk? Temporarily insane?
No, no, no, no… If you decide you need a reciprocating saw, don’t spend more than $100 on one. This isn’t rocket science. All the thing does is move a blade back and forth for heaven’s sake. $170? Really? What the hell was I thinking? If I needed to stick with DeWalt they make one for $100 that would have worked just as well.
This is the last one I’m going to cover in this segment. I’m not going to go into a lot of detail about nailers, but damn, they’re handy, so I’ll touch on them briefly.
Now if you’ve ever hammered a nail in and, after smashing several fingers, bending a half dozen nails over and hammering the heck out of your wood, you’ve told yourself there has to be a better way of doing this. There is. Nail guns. Now there are electric ones and pneumatic ones (air powered). Generally speaking the electric ones are, well, frankly every electric one I’ve tried has been crap. I’m sorry, but they were. I stick with pneumatic.
I have three. One is a finish nailer for finish nails (duh), one is a pinner, a special type of nailer that uses headless nails called pins. They don’t have much structural strength and are generally used for holding together glue joints in furniture until the glue cures. I also have a big framing nailer for, well, framing (also duh).
Do you need one? Well, not really, to be honest. They certainly do make life a lot easier if you’re remodeling a house or putting up trim and stuff like that. But you can get along without one. They aren’t all that expensive, though. Well, unless you add in the cost of the air compressor you’ll need to power them. And you can generally rent them, along with an air compressor, at tool rental places so if you only need one for a short time for a special project like remodeling a room, you don’t need to buy the thing.
Specialty Tools, Or, Holy Cow Did I Screw Up With This One
I make mistakes. A lot of them. Over the years I’ve bought a lot of tools I wish I hadn’t. For whatever reason, buying xxxxx seemed like a good idea at the time, or I bought into the hype and advertising or whatever. And now I’ve ended up with a tool that spends its life collecting dust and providing a home for spiders. Here are a couple of examples.
My biscuit joiner. What the hell is that? Well, back in the good old days when “This Old House” was an actual home improvement show that showed you how to actually do stuff instead of what it is today, which is apparently an advertising platform for whatever company gives them free stuff or coughs up a few bucks, the biscuit joiner was the tool to have if you were making tables or panels according to their in-house carpenter, Norm. And I was gluing up a lot of boards to make panels for wardrobes and tables and said, wow, this is something I have to have. I mean, if Norm says I have to have one, well, I do. Right? Spoiler warning: I didn’t.
The tool is basically a special purpose saw that does only one thing, cut matching slots in two boards that accept those wooden biscuits you see in the lower left corner of the case. Cut the slots in the edge of the boards, slop on some glue, slip in the biscuits, shove the boards together, and it makes a strong, secure joint that is better than just merely gluing the two boards together.
Only it is utterly useless. Yes, it will indeed let you cut matching slots for the biscuits and all that. But it doesn’t matter. If you know what you’re doing that joint isn’t going to fail whether you have those biscuits in there or not. As I mentioned in a previous post, I have never had a glue joint fail if the joint was properly prepared, and I used a good quality glue and properly clamped everything while the glue cured. Never. I’ve had the wood fail alongside of a glue joint. But the joint itself? No. That includes edge glued boards. So why the heck do I need a biscuit joiner? I don’t. I used it twice, realized it was a complete waste of time, shoved it back on the shelf and there it’s sat for the last, oh, decade or so. I don’t remember what I paid for that thing, but I might as well have just flushed the money down the toilet.
I do know what I paid for this thing up there because the price tag is still on it, $199.99. And once again it was money not well spent. I bought it because I was refurbishing hardwood floors at the time and thought it would be really useful. It wasn’t. I did use the saw attachment to cut out boards that needed to be replaced, but I could have used tools I already had for that. The other functions like sanding, scraping and all that which are listed on the front of the box? It would do that, yes, but very, very badly. (Handy hint: the phrase “As Seen On TV” actually means “Totally Useless”. If it appears anywhere on the box or in the advertising for a product, don’t buy it. Just don’t.)
The thing about speciality tools in general is that they usually don’t work very well, and they almost never work as well in real life as they do in the advertising. I have a tenon jig for a table saw that works, but takes so much time to properly set up that by the time I have it ready to go I could have cut the tenon by hand faster. I have sharpening gadgets that either don’t work at all or actually make tools more dull than they were to begin with.
The vessel is made from ambrosia maple. The top is made from scraps of black walnut and padauk I found in the scrap bin. Black stripes are done with graphite. Finish is bees wax mixed with a bit of tung oil.
Making just about anything out of wood means that you are going to need to cut the wood into the correct size and shape for it to be useful. For centuries the only tools carpenters had for cutting and shaping wood were hand saws, wood chisels, and hand planes. And those three hand tools are still essential today. While I use power tools whenever I possibly can (I may be crazy but I’m not stupid) I still use good old fashioned hand versions of those tools all the time.
I’m going to keep this as simple and cheap. You can spend thousands of dollars on hand tools, a lot of them speciality items that you’re probably never going to use or will use only rarely. What you really only need is one saw, three different size chisels, and one or maybe two hand planes. All of the ones I’m going to recommend are reasonably cheap, except for the one hand plane, and you can probably get along nicely without the expensive one. Yes, I have a lot of speciality tools, and I have some tools that are pretty damned pricey, but when it comes down to it the ones I use most often and couldn’t live without are these few.
Saws are a basic tool that have been around since at least the time of the ancient Egyptians. They have evolved a lot over the years but it is basically a metal blade with a series of teeth cut into the edge. The teeth are set at a specific angle and ground in a specific way so they not only cut wood, but also drag the cut wood out of the kerf (the slot left by a saw as it cuts through wood). Without the teeth being set and ground properly, the saw would become jammed in the kerf. The set of the teeth (how far out from the blade of the saw they extend) determines how wide the kerf will be. How the teeth are set and ground also determines if the saw is for ripping or cross cutting. A rip saw is designed to cut with the direction of the grain, while a crosscut saw cuts across the grain. Don’t worry about that, though. You don’t need to have two types of hand saws. I certainly don’t. If I have to rip a board lengthwise I’m going to use my table saw or a circular saw with a guide, not a hand saw. Trying to rip a board down the middle with a hand saw is not something most people want to do. But I will grab a hand saw to whack off five inches of a 2X4 that’s too long rather than go trying to find where I left my circular saw.
So you’re ready to get a handsaw, you run down to the local hardware store, and you grab one of these over there in the photo on the right because, well, it’s a saw, right? A good old fashioned more or less generic Stanley saw. And it will work. Not very well, but it will work. But all things considered, a saw like this will probably work reasonably well for you.
But there is a problem with that saw. The same problem shared by all western style saws. As I said, they don’t work very well.
The problem with western style saws is that they cut on the push stroke. Think about that for a minute. You’re wielding a tool made of a thin, floppy piece of metal, and trying to push it through a piece of wood. What happens? If the saw binds in the kerf or if you move the handle of the saw just a tiny bit left or right while pushing, the saw binds up, comes to an abrupt stop, and the metal blade bends. If you’re lucky that’s all that happens and when you pull back the blade will straighten. If you’re not lucky, you now have a permanently bent saw. This is not a good thing.
Then I discovered Japanese style saws a few years ago and the only thing I use my western style saws for these days is hanging on the wall and serving as a home for spiders. The Japanese saws are simple, elegant, razor sharp, cut on the pull stroke, and generally are so much easier and nicer to use that I haven’t touched one of my western style saws since.
My favorite is from a Japanese maker called Suizan. This one is has a blade a bit less than 10 inches long, has coarse teeth on one side and fine on the other, is razor sharp. It is my all around utility saw here in the shop and the one I use almost all the time. It is a joy to use. It’s not that expensive, either, about $39, and the blade alone can be bought for about $20. Can you get them resharpened when they start to dull? You probably could, but at only $20 for a replacement blade I suspect that having one resharpened would cost more than buying a replacement. Just chuck the old one in recycling and bolt on a new one.
I’m going to mention these saws even though you most likely aren’t going to need any of them. At least not unless you’re a really, really high end carpenter turning out very detailed, complex projects. If you’ve done any research at all about woodworking you already know that there are a lot of speciality saws out there like tenon saws, dovetail saws, “gentleman’s” saws, back saws and I don’t know what all else. What about those? Just pretend they don’t exist. Seriously. Oh, they have their place. If, that is, you’re working someplace like Colonial Williamsburg where you have to abandon modern technology and are trying to recreate the past. In the real world, the one you and I live in, no, you don’t need ’em. Do you know when I last cut a dovetail by hand? Maybe twenty years ago just to see if I could do it. If I have to cut dovetails for a joint I use a jig and a router. And as for the other speciality saws? Don’t need ’em. Look, I build full sized wardrobes, cabinets, boxes, chests, make my own hardwood panels for tables, build bookcases, tables, arts and crafts furniture, have made hundreds of mortise and tenon joint and all that fun stuff, and I have neverneeded one of those speciality hand saws.
So, why do you need chisels? See that chair over there on the left? That’s one of mine. There isn’t a single screw or nail in that chair. It’s put together entirely with mortise and tenon joints. A lot of mortise and tenon joints. And while most of them were cut with power tools, the final fitting of the joints was done using wood chisels. Whenever you’re trying to fit bits of wood together you’ll find situations where you need to trim just wee bit off to get something to fit, and often the best tool to use for that is one of these:
Now the set with the wooden handles I have is darn near 20 years old at this point, and back then I paid about $120 or so for those, a pretty hefty chunk of money back then. These are Woodcraft brand and I just looked and they don’t seem to carry these any more. A comparable set I did find over there though was going for… Wait, seriously??? $230??? For a set of six chisels? Well, I suppose with inflation and all that, that’s something I should have expected.
What I’m about to tell you would probably give some woodworkers a stroke, but forget about fancy matched sets, things like “Sheffield steel” and “hand forged” and all that guff. You don’t need a fancy boxed set of over priced chisels. You don’t need six, you could probably get away with two, a one inch and a half inch, and maybe a one-quarter inch. For most people those three are all you’ll probably ever need. Of all the chisels I have, the 1 inch and the 1/2 inch are the ones I use about 95% of the time.
And here’s another thing. One of those chisels up there is not like the others. Way off on the left is that nasty looking one with the black handle. Guess what? The reason it looks nasty is because that one lives on the workbench and gets used for everything. It’s a Stanley brand, looks nasty, has a cheap, dented and stained plastic handle, and I paid a whopping $1 for it at a garage sale. Yeah, a buck. And guess what? It works just as good as the high end Sheffield steel ones to its right. Oh, it doesn’t feel quite as good in my hand, it looks awful, but it holds an edge almost as well as the expensive ones. And because it was so cheap I’m not afraid to whack it with hammers, use it to open paint cans, scrape glue or whatever.
So don’t get all goofy about chisels the way some people do. Just go get yourself two or three cheap Stanley’s off the wall at the local hardware store.
The woodworking “elite” will have a fit about this, but when it comes down to it a chisel is, well, a chisel. What matters isn’t the brand, what the handle is made of or any of that. What matters is if it can be sharpened easily and can hold an edge while being used. Period.
But I’ll be honest, I still love those Woodcraft ones and I think they are much, much better. But whether that is because they really are better, or I just think they are, well, I’m not really sure.
Sidenote: I talk about the Stanley brand hand tools quite a bit in this because it is a brand just about anyone who has ever been in a hardware store will recognize, not because I have stock in the company or something like that. I know a lot of people badmouth Stanley hand tools and I’m not sure why. They’re cheap, usually of decent quality, and generally better than the more generic brands that seem to pop up and then vanish almost overnight every few months.
The other cutting hand tool I want to talk about is the handplane.
Planes get complicated real fast because there are dozens of different types of special purpose planes out there. But you really don’t need to worry about any them. While there are some really neat speciality planes, generally when it comes to those speciality needs you’re going to resort to using power tools like a router, shaper, jointer or planer. But the two most basic types of hand planes can be very useful.
A hand plane is, well, basically it’s a wood chisel held in a special frame. The frame holds the plane iron (the cutting bit) it at a specific height and angle so it doesn’t cut too deep and helps to direct shavings up away from the throat of the plane and out of the way of the cut. It lets you smooth off high spots on a piece of wood, trim the edges of a board, trim the edge of a door that doesn’t fit, shave off sharp corners, that kind of thing.
The one on the bottom is my favorite. That is a Stanley block plane (sheesh, there’s Stanley again). Block planes are a bit different from a standard bench plane (that’s the one with the wooden handles in that photo). The blade is set at a lower angle, with the bevel up, and it is designed to cut end grain easily and do light touch up work, take off sharp edges, and work across the grain instead of with the grain. It’s small enough to use with one hand, fairly lightweight and easy to use. This one lives full time on my workbench and it gets used a lot. I use it for cleaning up tenons, knocking off sharp edges and things like that.
They’re handy and reasonably cheap. Dear lord, don’t buy into the hype and pay a hundred bucks or more for one of the fancy ones block planes!. The Stanley works quite nicely, thank you very much, and you can get one for about $30 off Amazon. Yes, you’ll need to do some tinkering with it to get it to work really well, although out of the box is generally isn’t horrible. You’ll definitely need to sharpen the blade and perhaps flatten it. And you may need to flatten the sole of the plane. But that’s easy enough to do with some wet/dry sand paper glued to a sheet of glass. And there’s no need to get obsessive about it and get out your micrometers and all that. Close is good enough for a block plane.
If you do get a plane, I recommend you go out on the internet and look at a short 7 minute video at Fine Woodworking’s website about how to properly “tune up” a plane. (https://www.finewoodworking.com/2013/09/26/handplane-tune-up-tips) Most hand planes will need to be checked over and have some work done to them before they work really well. It isn’t that hard to do, doesn’t take long, and that video goes through the basics pretty well. If you know what you’re doing you can take even take a not very good hand plane and make it work at least reasonably well.
The other plane up there is my Wood River #4 1/2 bench plane.
So, what’s a bench plane do, and do you need one? Basically this is what you’d call a smoothing plane. It’s used to smooth the surface of wood, take down high spots, smooth rough areas and things like that. The #4 is the most common size, usually about 9″ long and with a blade that’s about 2″ wide. I find the #4 a good, all around size. But I prefer the 4 1/2 personally.
So what’s with the 1/2 bit? The 4 1/2 is longer, about 10″, the blade is a bit wider, and it is considerably heavier. I work with mostly hardwoods like white oak and ash, and since I build furniture I work with some lengthy pieces of wood. The 4 1/2 is heavier, meaning it’s easier to keep enough downforce on it to keep a cut going even in hardwood. It’s slightly wider so it covers more territory. And the way I have this one set up and tuned up I have virtually zero tearout. It is smooth and slick and cuts through hardwood like butter, peeling off shavings so thin you can almost read through them. I love this plane. I used this plane to smooth down a white ash table top that was two and a half feet wide and almost four feet long. If it can handle that, it can handle anything.
But do you need one? While they can be nice to have, probably not. Not for a newcomer to woodworking. Nor is something like this an impulse purchase because this is the most expensive hand tool in the whole bunch. The Wood River up there currently is selling for about $200. Granted the Wood River is a high quality hand plane. There are more expensive ones on the market but I did a lot of research before buying this one and the Wood River line of hand planes is just plain good across the board. (oh, wait, that was a pun, wasn’t it – plane, plain. Feel free to wince if you like.)
What about the cheap ones? You can pick up generic bench planes for not much more than that Stanley block plane. But almost all of those aren’t worth the effort it would take to recycle ’em. I have a few of those cheap models, and no matter what I do to them to try to properly tune them up, they’re so badly made with such poor tolerances and poor materials they’re pretty much hopeless.
What about used planes? Well, good luck in finding one at a decent price. Old hand planes have become collectors items, and collectors have driven the price of old planes through the roof. If you do find one chances are good it’s been used hard and will be in bad condition and won’t be good for anything except as a display piece.
In my opinion you probably won’t need a bench plane unless you start to get into building high end stuff. For most of us, all you really need is that $30 block plane.
Sooner rather than later you are going to need to sharpen this stuff. Chisels get dull, plane irons get dull, saws get dull, and when that happens they don’t work well and can even be dangerous. A mentor of mine once said that more people get hurt by dull tools than sharp ones, and he had a very valid point. Unfortunately nothing seems to generate more hot air, bluster and nonsense than the topic of sharpening. Entire books have been written about sharpening, there are hundreds of hours of video floating around out there, and to be frank, a lot of it is pure nonsense. Some people get ridiculously obsessive about sharpening, often to the point where I don’t see how they ever actually get any work done because they’re spending all their time trying to get the perfect edge on their tools rather than actually doing any work.
I don’t recommend sharpening saws yourself. It requires special tools and skills and generally isn’t worth the effort. Use a sharpening service. Or better yet start using the Japanese style saws like the Suizan up there and when it goes dull just recycle the blade and buy a new one. As I said before, $20 for a replacement blade is probably going to be cheaper than trying to get it resharpened. And the blades last a long, long time.
Chisel and Plane Sharpening
This is something you can do for yourself, and you’ll have to do it because chisels and plane irons get dull pretty quickly depending on what you’re doing with them.
There is a lot of silly stuff floating around on the internet about sharpening, and most of it isn’t worth bothering to read or listen to. I don’t think I’ve ever seen a subject where people get more weird and obsessive than sharpening. This is going to irritate a lot of people, I imagine, but when you find these guys talking about getting mirror polish on the bevels, sharp enough to shave with, and all that guff, it’s just that, guff. It doesn’t matter! The goal isn’t producing a chisel or plane iron that you can shave with, it’s creating an edge sharp enough to cut wood and staying sharp during a reasonable amount of use. I’ve seen Youtube videos of guys spending twenty bloody minutes to get the perfect edge on a chisel. But guess what? The very first time they actually use that chisel the edge is already starting to dull and it doesn’t cut wood any better than my chisels do. And it takes me maybe 30 seconds to sharpen mine.
Don’t get me wrong. Sharpening your tools is incredibly important, and it’s something I have to do so often that I have a workbench setup exclusively for that purpose. And you’ll notice that there isn’t a single leather strop, expensive sharpening stone, exotic honing oils or or diamond hones or any of that other stuff sitting around there. Just two power grinders, the Rikon with the white abrasive wheels for my lathe tools, and the Work Sharp sharpening wheel I use for chisels and plane irons.
Let’s look at a really bad drawing of the parts of a chisel.
When sharpening a chisel (or a plane iron) there are three things we’re concerned with; the angel of the bevel, the cutting edge and, believe it or not, the back side of the chisel. You’d think that the only important thing when sharpening a chisel is getting that cutting edge sharp. But that’s only one third of the whole process. All three of those determine how well the chisel will cut wood. Sounds complicated but it takes me a half minute or less to do it.
Here’s a short video of me down below sharpening my $1 garage sale special Stanley chisel, and doing it in less than half a minute. How? I cheat of course. I use a machine. In this case it’s a Work Sharp sharpening system. And yes, it works just as easy and fast as it shows in the video once you get it set up. I admit it isn’t cheap. It goes for about $200 over on Amazon. But the darn thing just works. I don’t know how much time and effort this thing has saved me in the years I’ve owned it. I’ve had this one for, good grief, must be ten years or so now. It is one of the very few sharpening tools I own that actually lives up to its advertising.
Let’s see if this video thingie actually works and take a look at me actually sharpening a chisel, in this case my beat up old $1 garage sale Stanley.
Egads, looks like it did upload the video. Okay, let’s go through this.
I blackened the backside of the chisel and the bevel to make it easier to see what actually happens. First I put the back of the chisel flat down on the sharpening wheel and hold it in place to make sure the back of the chisel is perfectly flat. Once I do that, I put it in the guide underneath and slide it up onto the underside of the wheel, which also has an abrasive on it. The guide holds it at the correct angle for the bevel. Then when it was finished sharpening I got a piece of scrap oak and sliced some end grain to see how sharp it was. Which was pretty darn sharp. It doesn’t slice through end grain like a hot knife through butter, but it’s pretty darned close to that. You couldn’t shave with that chisel, but I don’t want to shave with it, I just want it to cut wood, and it does quite nicely, thank you. And it took – what? Less than 20 seconds to sharpen it?
But, GF, you say, I don’t want to drop $200 just to sharpen a chisel. Good for you. I don’t blame you at all, and you don’t have to. You can do it by hand with a piece of glass, some wet/dry sandpaper and one of these.
As the label says, that’s a honing guide made by Veritas. It, along with the gadget to help you set the correct bevel angle, will set you back about $70, or a bit less if you shop around. When set up properly it will hold your chisel or plane iron at the proper angle. Then you get out a piece of glass, stick some wet/dry sandpaper to it, and use the guide to hold the chisel properly while you move it back and forth across the sandpaper. You start with maybe, oh, 240 grit paper, and work your way up to 1,000 grit. That should give you and edge that’s more than sharp enough for general woodworking.
It works reasonably well, and I sharpened chisels like this for a long time before I got the Work Sharp rig.
That’s it for this time. In part 3 I’ll look at tools where the prices do get pretty high pretty fast, power tools.
Let’s talk about tools for a while. I had a few questions from people interested in (you can ask questions in the comments or email me at firstname.lastname@example.org) about woodworking tools, so I thought this was a good time (OMG I’m sooo bored…) to talk about what you need, what the prices are like, things you should look for, things you should avoid, etc.
(Disclaimer: I should point out that I do not get free stuff from manufacturers or vendors, I don’t accept advertising, I don’t get paid for anything I publish here. Every tool, piece of equipment or other supplies that I mention in these posts was purchased by myself, with my own money. My comments are based totally on my own experiences with any products I mention. I only comment about products I have actually used myself. )
When talking about tools things get complicated because it is such a general category that it can include everything from the tweezers you use to pull slivers out of your hand all the way up to massive power tools. To complicate things even more, there are tools you need just to keep your other tools operating properly. I’m going to try to keep this as simple as I can, though.
And I should point out that tools can get expensive real fast. But generally speaking you don’t need to spend huge amounts of money. Most of those super expensive tools are basically intended for people who have more money than brains. But I’ll get into that as I talk about more specific types of tools.
So, let’s get on with this, then.
First Of All Protect Your Ass Yourself
I’m not going to sugarcoat this. Woodworking is dangerous. But then so is, well, eating breakfast, as far as that goes. Do you have any idea how many people end up in the ER from breakfast related injuries, or even killed? So much for that “most important meal of the day” BS. (That “most important meal” nonsense was started by a cereal company, by the way.)
So the first thing I want to talk about is safety gear to keep you from ending up in the emergency room.
First of all there is eye/face protection. You’re working with sharp tools, power tools that spin at hundreds or even thousands of RPM, wood that shatters and splinters, and while an eye patch may look good on a pirate or Commander Fury, in real life it isn’t much fun.
Those safety glasses you see people wearing on This Old House and home improvement shows are better than nothing, but they’re entirely inadequate for anything except a direct frontal impact. They have minimal side shielding, fit loosely, and generally do little to protect your eyes from stuff coming in from the sides. And stuff will come in from the sides. I guarantee it. What you need is something like this:
They give protection all the way around, seal tight against the skin, are not only impact resistant but dust resistant as well. Uncomfortable to wear? Yep. But would you rather be uncomfortable for a few hours or lose an eye? Yeah, thought so. They’re also cheap. You can usually get decent quality safety goggles for well under $10.
Now I do wear those goggles up there sometimes, but they don’t protect the entire face so what I personally prefer, is this:
This is a full face shield from Honeywell Safety Products. This is generally what I wear. It can be easily worn over prescription glasses, protects the entire face, not just the eyes, and is far more comfortable to wear than the goggles are. And it’s easy to wear it over the top of most respirators, although it’s a tight fit over the top of a cartridge respirator. And it’s not real expensive. You’re going to pay under $40 for one like this. You can get better ones than this, at a higher price, of course. Some even come with air filtration systems, but those are a bit awkward to wear and damn they’re expensive.
And speaking of respirators…
Protect Your Lungs
Working with wood generates dust, a lotof dust. Just about everything you do with wood makes dust. Whether it’s sanding or sawing or wood turning, it is going to make dust. And while a lot of people seem to be under the impression wood dust is generally harmless, it isn’t.
Now I know that “the state of California has determined that (insert product of your choice here) can cause cancer” warnings have turned into pretty much a joke, but in this case they’re right. Long term exposure to wood dust does seem to be linked to an increased risk of cancer. It is also linked to asthma attacks, chronic lung impairment, life threatening allergic reactions and other nasty stuff. To make things even more interesting, some types of wood are literally toxic.
Now you can have the best dust extraction system in the world (and let’s face it, most of us don’t have anykind of dust extraction system except maybe a shop vac) but you’re still going to get ultrafine particles of wood floating in the air and ending up in your lungs unless you wear a respirator of some type.
Just about every hardware store carries (or did carry before the pandemic hit) paper masks laughingly called “respirators” or more generically, “dust masks”. Most of those are, frankly, just about worthless. They do little or nothing to remove the very fine particles of dust floating around in the air. The “gold standard” when it comes to paper type respirators is, of course, one of these:
That’s a N95 respirator, and that’s what I used to wear before they became unavailable because of the pandemic. Yes they were expensive. But no where near as expensive as having your lungs ruined. Now you can’t find them anywhere, and if you can find them for sale chances are good they’re counterfeits and/or insanely expensive. (I would really, really like to know why, some 8 months into this pandemic, protective equipment is still in such short supply that it still needs to be rationed.)
What I wear is this:
That’s a respirator from MSA with replaceable filter cartridges. It provides better protection than even an N95 mask, and, believe it or not, these masks and cartridges are still generally available. And they aren’t that expensive, either. A quick peek at Amazon tells me the masks, without cartridges, are going for about $15. The cartridge filters are not cheap but not as bad as you might think. Depending on the type of cartridge they’re going for under $20 or so for a pair. And the cartridges last for much, much longer than the typical N95 paper mask does.
Is it comfortable to wear? Not really, but at the same time it isn’t horrible to wear, either. And you do get used to it and hardly even know you’re wearing it after a while. I’m used to it and it’s nowhere near as difficult to wear as some of the safety gear I had to wear for enclosed spaces training or even when painting cars. To be honest I hardly know I have the thing on once I have it in place. (Needless to say I have no respect at all for the little cry babies who whine about ‘but it’s so hot and uncomfortable’ when they have to wear a light weight surgical mask in a store. I’d like to see what they’d think of having to wear full air gear including 100+ lb. air tanks, full face mask and a protective suit.)
Whichever respirator you wear, you have to wear it the right way. It isn’t going to do you any good at all if you don’t have a good seal against bare skin. (As one of my instructors once said, if you can smell anything, you’re already dead. He had a rather warped sense of humor.)
Speaking of surgical masks, will one of those protect your lungs? Those might be better than nothing but they aren’t very good for this kind of thing.
Ewwww! It’s Sticky!
Let’s talk about glue. A large part of woodworking is attaching one piece of wood to another. And often the best way of doing it is to glue those suckers together.
Now there are dozens of different brands of wood glue out there, and I’ve tried pretty much all of them over the last twenty or so years. To be honest, there’s really not much difference between the name brands as far as performance goes. But the one I’ve used almost exclusively for years now is Titebond. The company makes different types of glues, but my favorite is Titebond III Ultimate wood glue. The stuff just plain works if you follow the instructions on the bottle. I’ve never had a glue joint fail as long as I used reasonable care and followed the instructions. It’s easy to use, has little or no odor with no toxic fumes (unlike CA adhesives), is reasonably easy to clean up and it just works. Best of all it’s reasonably inexpensive.
The drawback to most wood glues, including Titebond, is that the wood needs to be clamped for an extended period of time. Hours. Generally I’ll leave it in the clamps for at least twelve hours before doing anything that would put strain on the glued joint
That means, of course, that you need clamps. Lots and lots of clamps. Someone once told me you can’t have too many clamps and for me, at least, that seems to be true. Don’t get too obsessive about clamps. Some people get a bit weird when it comes to clamps. Most of us don’t need anything fancy. For most of us a clamp is a clamp is a clamp, and as long as it’s fairly easy to adjust and doesn’t bend when it’s under pressure, it’s going to be good enough. I have everything from cheap hardware store junk all the way up to the pricey Jorgenson brand name clamps, but in the long run they all do the same thing, clamp stuff together. I do prefer the ones that have the squeeze handles for clamping instead of the screw type. Those are much easier to work with. But in the long run, they’re all still clamps.
What About CA (cyanoacrylate) Adhesives?
CA glues, or “super glue” or “instant glue” or whatever you want to call them, are the ones that bond virtually instantly (well, actually they really don’t bond instantly). And it is really tempting to try using them instead of having to clamp up joints for hours using normal wood glue, isn’t it? Just slap on some CA glue, stick the wood together, and bang, it’s done.
But CA glues have some issues as they say.
Now I’ve experimented extensively with CA glues over the last few years, especially after watching Youtube videos of guys slapping together bits and pieces of wood with one type of CA glue or another and then chucking it up on a lathe and whacking away at it with a bloody great roughing gouge while spinning it at about a gazillion RPM. To say that doing something like that would make me a wee bit nervous is an understatement. While I’ve never had a Titebond wood glue joint fail on me, I have had multiple CA glue joints fail. Enough so that I don’t trust the stuff to be able to handle any significant sheer forces. So my experience with CA adhesives in general is that while they have their place, they generally don’t work well with wood.
But that being said, I have had good luck with Starbond CA glues. I use it with wood turning projects for things like stabilizing cracks in bowl blanks, reinforcing weak wood and things like that. It works amazingly well for that. Especially the very thin consistency stuff. Saturate the bad wood or crack with the adhesive, give it a shot of accelerator to cure the glue, and away I go without having to worry about the crack causing a piece to shatter or a bit of punky wood wrecking an otherwise nice bowl blank.
There are three problems, though, that are shared by virtually all CA type adhesives.
First of all the stuff is expensive. That little 2 oz bottle of Starbond black medium up there costs almost as much as a whole quart of Titebond III. A quart of Titebond III is about $19. That 2 oz bottle of Starbond Black in the photo up there sells for $15. And you really need the accelerator as well, which will set you back another $14.50. So while Starbond works really well, it can be prohibitively expensive if you use large quantities of the stuff.
The second problem is it is still a CA based adhesive, so that means it gives off some very nasty fumes, as does the accelerator. If you’re using more than a few drops of the stuff it is recommended you do so only with very good ventilation or wearing a respirator.
The third problem is that it has virtually zero open time. Literally zero open time if used with an accelerator. What’s open time? That’s the amount of time you have before the adhesive begins to cure and you can no longer move the two pieces of wood to position them. With a glue like Titebond, you have many minutes before the glue begins to setup so you can move the pieces around to get them positioned properly before you put on the clamps. But with CA glues like Starbond, there is literally zero open time, especially if you’re using an accelerator. You apply the adhesive to one piece of wood, apply the accelerator to the other, slap them together and they are immediately bonded. You’d better make darn sure that you have those pieces positioned properly the moment you put them together, because that’s it. Once they touch, they’re bonded.
I’ve bored you long enough. Part II (if I ever get around to writing it) will look at hand tools for cutting wood; things like saws, wood chisels and lathe tools, an how to keep them sharp.
Things are pretty slow here at the moment. We’re cleaning up the gardens, the temperatures are plummeting (it’s 42F right now out there), I’m waiting for supplies and equipment so I can start experimenting with resin casting (that could either be a lot of fun or an utter disaster, but I’ll talk about that when the time comes). I’m still trying to learn morse code. I just got a new RaspberryPi 4 computer that will probably become the new computer for a digital QRP amateur radio setup using the FT-818. We’re waiting for the contractor to set up a time to get a bunch of windows and doors replaced.
(Where the grouchy farmer rambles on and on and on about misc. stuff because he’s bored.)
What Is the Future of Ethanol?
Someone asked me about the long term future of the ethanol fuel industry, and I think I rather shocked him when my reply was that it has no future. None. Within ten to twenty years the entire ethanol fuel industry will be dead if current trends continue.
The entire transportation sector is on the cusp of a major change as consumers become increasingly interested in electric vehicles instead of gasoline and diesel cars and light trucks. The current generation of EVs are extremely good for the most part. They now have significantly expanded ranges, often on the order of 200+ miles before needing to be recharged. They’re good looking, comfortable, nice to drive, and are far less expensive to operate than gas/diesel vehicles, and require little maintenance. The biggest problem right now seems to be the lack of fast charging infrastructure, and that is a problem that can be rather easily solved.
So if current trends continue, the era of gasoline/diesel fueled transportation is nearing the end. And that means people using ever decreasing amounts of gasoline and diesel fuel. And that is going to cause huge problems in the farming business because almost 6 billion bushels of corn goes to make ethanol. That’s not a typo. In 2018, the last year I had accurate data for, almost 5.8 billion bushels of corn, more than 40% of all corn grown in the US, went to making ethanol. And in a fairly short time, that market is going to come to an end.
You’d think that the ag industry would be concerned about this. But the ag industry doesn’t seem care. As far as I’ve been able to see, the ag industry is doing absolutely nothing to prepare for the day when literally half of their corn market is simply going to disappear. And that kind of scares me. Apparently they seem to think they can keep bribing lobbying Congress to keep propping up the whole market through increasing blending requirements and other government intervention in the markets. What they should be doing is looking to the future and examining alternative crops to take the place of corn. Not even the government is going to be able to bail them out of this situation.
I’m having way too much fun with that new lathe. I’m new to using this thing so I’m still in the experimental stage, learning how to use the tools properly, how to prep the wood, etc. I’ve managed to crank out a few items that are actually pretty good looking, but that’s due more to the woods I used for the project than my skills as a wood turner. It’s hard to really screw up a lathe project when you start out with wood as nice as in that bowl up there in that picture.
The biggest problem is getting my hands on cheap wood to play with. So far I’ve been using up scraps left over from other woodworking projects, but I have actually spent real money on some premium hunks of wood. Really good wood, with excellent grain patterns and good color for serious projects gets expensive pretty fast. I’ve seen some hunks of “artistic” woods going not for tens of dollars or even hundreds of dollars, but thousands of dollars. But then again I’ve seen people glue up bits and pieces of old shipping pallets they got for free and turn out some pretty respectable looking stuff.
This bowl is a work in progress, made from ambrosia maple, and yeah, that little hunk of wood up there was expensive. I think it cost about $25 for a 6 inch square, 3 inch thick piece of that stuff. And I was surprised to get it that cheap. The stuff seemed really too good to be true when I read the ad, but, well, heck, I thought I’d give it a try and ordered four pieces of the stuff and, well, holy cow it’s nice. Incredible colors and grain patterns. It’s absolutely spectacular.
I’m still in the learning and experimenting phase of all of this. Not every attempt at turning something has turned out good. Some have been complete failures. In one case I was turning piece of oak and it literally exploded. If I hadn’t been wearing safety gear I’d have probably ended up in the emergency room with face injuries. Learning how to properly use the tools takes considerable practice. You can watch all of the training videos you like, read all the books, etc. but nothing except actual practice will get you to the point where you can do this with some skill.
Sometimes things turn out pretty good, though. Like this one.
This one turned out a lot better than it had any right to. I still need to make a lid for this one. MrsGF is telling me I should be trying to sell some of this stuff. Yeah, I don’t know about that. If I start trying to sell it then this turns from a hobby into a job. And sell it how? Etsy? Ha! There’s so much competition from similar products on Etsy I don’t see how anyone would even find my stuff. Just look up wooden bowls over there and you’ll see what I mean. And prices are brutally low, with decent wooden bowls selling for less than $30. Sometimes a lot less.
There is something not quite right going on there. I suspect a lot of those “hand made” bowls are mass produced junk being bought up wholesale by the vendors. You can’t turn hand turn a bowl, sand it, finish it, pay for the raw materials, equipment costs, supplies, plus your time, and then dump it for $20 – $30 and still make a profit on it. Add in Etsy’s fees… Sure, there are “art pieces” going for hundreds of bucks, but how many of those actually sell? Few if any, I’d suspect. Considering the amount of time I have in that bowl up there, plus the cost of the wood, wear and tear on the equipment, supplies, etc. I’d have to get probably around $150 to break even on that bowl up there.
Speaking of wood, our pear tree is literally collapsing under the weight of the fruit. It just went completely nuts developing fruit this year. It’s almost impossible to get a decent photo of the damage because most of it is up at the top of the tree. Looks like at least three major branches have completely collapsed, snapping off or cracking because they couldn’t support the weight of the fruit. I knew the tree was overloaded but I didn’t think it would get this bad. It’s going to be difficult to see just how bad it is until the leaves start to fall. We’ve actually been thinking of taking that tree down. It’s leaning at a crazy angle that seems to get worse every year and it shades out areas where we’d like to grow other things. And while having fresh pears in the autumn is great, a few pears go a long way and probably 95% of the pears end up in the compost. Well, we’ll see.
The gardens are going through one last burst of color before autumn comes. But some things are already starting to die back.
The hostas are starting to look pretty nasty up in front of the house. One thing with hostas is that once a leaf is damaged by bugs or anything else, it never grows back, so the accumulated damage from an entire summer of bugs, rain, etc. is pretty apparent. Still they do amazingly well for most of the summer. Once the frost hits in the fall they’ll die back and we’ll just leave them until spring. The old foliage can then be raked up easily.
The tomatoes are starting to die back as well. They’re still producing but they aren’t going to be around for more than another couple of weeks. They did really well this year. We cut way back on the number of tomato plants we put in, and even so we still had more than we really needed. And we’ve learned to use a calcium supplement to fix the problems we’ve had in the past with blossom end rot.
This is where we had the pattypan squash. While the plants did well, the squash themselves were a disappointment as far as eating is concerned. I’ve never had a squash before that literally had no flavor at all. No flavor, no aroma, nothing. I don’t think we’re going to grow those again. We don’t have a lot of space here to begin with, so growing something with no flavor doesn’t make much sense.
For the last few years we’ve been growing full sized sunflowers right outside of the south window of the living room. Not only do we get to see huge, brilliant yellow flowers right out the window, we get the added bonus of seeing flocks of goldfinches come swarming in to eat the seeds this time of year. They’re little acrobats, hopping and clinging upside down to the plants to get at the seeds.
And they’re chattering away at each other all the while. I think a couple of them got into an argument about politics the other day judging from how loud they were yelling at each other.
The Delta 46-460 mid sized lathe arrived ahead of schedule, and so far it’s a beauty. Now I don’t have a lot of experience with lathes, but to me going from the piece of junk I had to this is like going from a Model-T to a Porsche 911. Holy cow it’s nice! Beautifully machined, everything fits flawlessly, bearings are perfect, heavy, nicely machined cast iron and steel. It was even boxed beautifully. It was double boxed, with a heavy duty cardboard box on the outside, a 2nd even heavier duty box inside of that with foam spacers to protect the inner box, then about 6 inches of dense styrofoam inside of that encasing the whole thing. Set up took no time at all. Just wiped it down to get rid of the excess oil, checked everything over, put the banjo in place and it was ready to go. It is a pretty hefty beast, though. Shipping weight is about 120 pounds, but all that weight helps to damp down vibration.
I had to try it right away of course, so I put in a scrap piece of wood and fired it up, and oh, my… Smooth as silk. Motor has lots of torque. It’s fantastic.
It has three belt positions to make big speed changes, but also has electronic variable motor speed so I’ll rarely have to change the belt position. It is very, very nice.
Anyway I’ll talk more about this thing in the future as I get a chance to use it for an actual project. Now I have to start scrounging around for wood!
I could go crazy with the camera just taking photos of all the flowers in the gardens this time of year. I haven’t processed any of these yet, these are the unedited images.
And people wonder why I love gardening so much…
Well, that’s what I call ’em. These things:
I call them zombie lilies because this is what they look like when they first emerge from the ground.
They are the most bizarre looking things I’ve ever seen. There’s absolutely no indication that there is anything growing there at all, and then these weird asparagus like looking stalks suddenly pop up and a few days later they put out these beautiful flowers.
What they actually are is amaryllis belladonna. They’re sometimes called naked lady lilies because they just have the bare stalks with no leaves. They’re native to South Africa but are widely grown as ornamentals.
We have no idea where they came from. We certainly never planted them. They popped up a few years ago, but we hadn’t seen them since then, and this year we now have three large clumps of them. They really shouldn’t be growing here because they don’t like Wisconsin’s cold winters, but there they are.
I should also point out that every part of the plant is poisonous, especially the bulbs, and they are very dangerous for dogs and cats. So I’m not sure I really want them out in the garden at all to be honest.