Tag: solar power

Weather, Transfer Switch, Misc. Stuff and The Great Solar System Build

This is what I woke up to the other morning. Sigh… It’s March. It should be getting warmer out. Instead we get this???

The weather here in Wisconsin can get interesting, to say the least. Mostly it’s fairly pleasant up here, but sometimes things get weird. Like blizzards in May. Or the Great Frog Storm of 1956. (That one was scary.) This winter has been remarkably mild with very little snow. Well very little snow until now. I think we got more snow in the first 2 weeks in March than we did during the rest of the winter combined. Now we’re under a storm warning for tomorrow and could get another 5 – 8 inches of snow. Sigh…

But let’s get on with this. I’m sure you have better things to do than listen to me rambling along. I know I do. (Looks at calendar… Well no, it seems I don’t have better things to do. Never mind.)

I thought I was done talking about solar and power systems and all of that for a while. I should have known better because here we go again. That transfer switch I was talking about last time is now installed and working. The kit had everything necessary and installing it is pretty simple. It took maybe an hour to install the whole thing. (Do I really need to include the disclaimer telling you not to go fiddling around with your house’s electrical service because you can get killed if you don’t know what you’re doing?)

Circuit tracers aren’t hugely expensive, this is the one I have and it sells for about $50. If you have kids they make great circuit tracers. “DAD! What did you do??? The Playstation shut down and I didn’t save my game!!!”

It took some time to track down what breakers powered what. A variety of electricians have been in that panel fiddling with things in the years we’ve lived here and not all of them were careful about labeling what they hooked to what, it seems. I was upset by that because these guys are supposed to be professionals. You don’t just shove a new breaker into a panel, hook it to something and leave it unlabeled. Or, even worse, change an existing circuit and then not note down what was changed. I ended up spending a good hour with a circuit tracer running around the house testing outlets and lights before I could even start installing the transfer switch. Fortunately only two or three were mislabeled but that was still concerning. I got out my little label making thingie to make nice, neat labels, only to find my label making thingie didn’t work. (Yeah, it’s been one of those weeks so far. The label maker, the mislabeled circuits, a crimping tool designed to crimp MP4 connectors doesn’t actually crimp things…)

With the transfer switch set up I can change between grid power and the Blutetti with just the flip of a switch. And the transfer switch doesn’t care where it gets power from so I can plug in either the Bluetti or our big Generac gas powered generator.

Planning and Research Problems

If you’ve been following this discussion that started with the Bluetti solar generator thing you know MrsGF and I have decided to put in a relatively large solar power system that can handle much of our electrical needs. We aren’t going “off grid” as they call it because with the weather we get here in Wisconsin it would be difficult, even impossible, to rely on solar for all of our electrical needs. But we could make a significant dent in our electric bill if we manage to pull this off.

But there are problems.

Now we could do something like look at some of the “plug ‘n play” systems from Bluetti, Ecoflow, Generac and others but all of those have serious issues. When it comes to the solar generator people like Bluetti and Ecoflow, the problem is that while they have some pretty nice systems that are fairly easy to install that can handle almost the whole house, you’re locked into those companies for the entire lifetime of the system. You can only use their batteries, their accessories, their adaptors, etc. If something goes wrong with the system the only thing you can do is pack the whole thing up and ship it back to the company which will, maybe, you hope, fix it and maybe, you hope, actually ship it back to you and that it will actually work when it arrives. And that will take weeks at least, maybe even months. And during that time your entire solar energy system is shut down. And let’s be honest, all of the systems from those companies are breathtakingly overpriced when you look at what you actually get for your money.

There are problems with the big brand names like Generac and Tesla as well. Once again you’re at the mercy of a single vendor for all of your equipment. You might be lucky and be in an area that is served by an installer/dealer who can help you when something goes wrong, and something will go wrong eventually, but even so you’re still tied to a single vendor for everything. And even worse, the systems from these companies are eye wateringly expensive for what you get.

And then there are the problems with almost all of the commercial “solar contractors” out there.

If your goal is to gain some independence from the grid you aren’t going to get it from most of the commercial solar contractors out there. What most of them are selling are systems intended to generate power that is sold directly back to the utility, not to make you independent from the grid. They have little, if any, battery backup capability. And with a system like that you are entirely at the mercy of the utility company. They could decide tomorrow to change the rates, add in bogus “connection fees”, even shut you down entirely.

So if you want a system that gives you some independence from the grid, that doesn’t lock you into a single vendor who could very well disappear tomorrow, want to do it as economically as possible, and want a system that is relatively easy to repair when things go wrong, you’re pretty much stuck with trying to build it yourself.

Which brings me to…

The Great Solar System Build

Oh, brother, talk about hyperbole. Sheesh…

Over the next few weeks (or months, because I’m not only lazy I am also a procrastinator of the first order) I’m going to document in excruciating and incredibly boring detail our efforts to build a reasonably large home solar power system from the ground up, complete with system specifications and why we chose those specifications, the search for equipment, dealing with various vendors, issues with wiring and building codes, etc, etc, etc.

For those of you who find this kind of thing eye wateringly boring, well, you have my sympathy. So posts about the solar system will be prominently labeled with a GSSB tag in the title so you can skip those parts and just drop in to look at photos or read the other nonsense I babble about here.

Bluetti Review Update

So far so good, but there have been some curious issues so I thought I’d throw this out there quick.

I was looking at the thing sitting there the other day and I said to myself, Self, it’s kind of silly having that $2,000 box sitting there doing nothing possibly for months waiting for a power failure. You should do something with it.

So I did. I took my entire radioshack/office/mad scientist lab off-grid with it. Well, sort of off-grid. My solar panels haven’t arrived yet so I still have to charge the AC200MAX off the grid but I wanted to see if it would work, and yes, it did. Quite well, with a couple of glitches.

Making the switch over was simple because all of my sensitive electronics are all plugged into UPS systems that include meters that tell me many things about the power coming into them, brown out protection, surge protection, etc. (I very strongly urge people to always, always keep their electronic equipment plugged into one of these instead of plugging directly into the mains. I lost a very expensive gaming computer due to multiple brownouts/power surges during a storm a couple of years ago. These things aren’t cheap but they can keep you from losing thousands of dollars of equipment.)

So I unplugged the UPSs from the wall and plugged them into the Bluetti and, well, everything just worked just fine.

Then I noticed that the meter on one of the UPSs was showing the voltage coming out of the Bluetti was shifting +- 2 volts, about 118 VAC to 120VAC. That was curious.

Something odd going on with the inverter in the AC200? Bad plug on it maybe?

I switched the flickering UPS to a different plug on the Bluetti. Did the same thing. I plugged it into the wall outlet. It showed a stead 119V.

Hmmm…

I got out my meters and started checking things. My Fluke definitely showed that the AC coming out of the Bluetti was shifting +- 2 volts.

Now I should point out that a volt or two fluctuation in the current coming into my house from the grid happens rather often. In fact the electrical service coming into the house can go from a high 0f 122V to a low of 110V during the day.

That bothered me, though. I put the scope on the Bluetti and it showed the AC coming out was at a virtually perfect 60 Hertz sine wave, so that was okay.

I shut everything down. I started up the Bluetti again and the voltage fluctuation was still there. I did a ‘restore to factory defaults’ on the device and restarted it and tried it again. The fluctuation was still there.

And then later it just went away. I ran my entire office/lab/radioshack off it for two days, and the power fluctuations just went away. Why? No idea. Did it just need to, oh, stabilize somehow, to ‘burn in’? No idea. All I know is that all day yesterday the voltage coming out of the Buetti was an almost perfect 119V.

Then there was the light issue. I replaced the overhead fluorescent lights in there with LED versions a year or two ago. They give better light and use a fraction of the energy. I plugged one of those into the Bluetti and it flickered rapidly. Sigh…

I got out the meter again and expected to see the voltage fluctuation had gotten worse, but the meters were showing a solid 119V. I put the scope on it again. A perfect sine wave. Okay, now what was going on?

I plugged in a different LED light. That one worked perfectly. I scrounged up several more LED lights. All of them worked fine. Only my overhead tube lights flickered. As far as I can tell the problem is only with that specific light and no others.

Okay….

Now let’s talk about radio. I’m an amateur radio operator as you probably know if you’ve been reading this blog for a while. Solar power systems and these battery inverters can be troublesome when it comes to causing RFI (radio frequency interference). So I was anticipating some problems, and I found them. This is what the scope on my Kenwood TS-990 shows when I’m running it off the Bluetti.

See those vertical lines? Those are not supposed to be there. They represent spikes of radio interference that appear at regular intervals throughout almost the entire HF range.

Now if you’re an amateur radio operator and that image up there just sent you into a panic, it isn’t as bad as it looks. At least not in my particular case. Yes, those spikes are nasty, but with my particular AP200Max none of those spikes appear in any of the amateur radio bands. Whether that will be the case with other units I don’t know. But in my case the situation is tolerable.

There is some more or less generic RFI coming off the thing that seems, in my case anyway, to be concentrated on 40 meters. 30M was completely clear, no RFI at all. 20M was decent, 17, 15, 12, 10 meters were all good. On 40 there was some significant RFI but not enough to prevent me from operating. And engaging the noise blanker on the transceiver knocked a lot of that out.

What the RFI situation will be like once I hook in the solar panels, well, we’ll just have to wait and see. But if necessary I could run my whole radioshack off the Bluetti with very few problems.

I did send a complaint in to Bluetti describing the issues I had with the light flickering, the voltage fluctuations and the RFI issues, including that photo up there showing the RFI problem. I got a canned response back that they would respond within 48 hours, so we’ll see.

Overall the test running my office/radioshack was successful. I discovered that I actually use surprisingly little energy in there. Typically less than 300W, which rather surprised me because that’s including a gaming laptop, two monitors, the Kenwood TS-990, big stereo speakers and a few other goodies. I didn’t try running larger loads like my soldering equipment, the 3D printer or the laser engraver. And, of course, when actually transmitting with the TS-990 the wattage went up considerably.

Coming Up

I have 4, 100W solar panels coming that should be here by the end of the month. I picked the cheapest ones I could find and I’m not expecting much out of them, but it should be enough to be able to test charging the Bluetti off solar. Well, if we ever get sunlight, that is. My eventual goal is to get semi-permanent solar panels up on the garage roof, as much of it as I can afford and fit up there. The roof faces straight south and it is already at nearly the perfect angle, and that location should provide me with solar through almost the entire day now that the trees around the garage are gone. I’d like to get at least 800 – 1,200 watts of solar up there this year.

The other thing I did was buy one of the expansion batteries for the AC200Max, the 3,000Wh one. That should be here by the end of the month as well That will push the capacity of the system to up over 5,000 watt hours. So watch for a review of that in the near future.

Comments and questions are always welcome!