Night Sounds, Lasers and Handles

Let’s start out with frogs with this little 30 second video. I put up a video a few weeks ago of some frogs singing when I was out on the bike, but this is in my own backyard this time. As soon as it starts to get dark here, this is what it sounds like here at the house. Turn up your volume and wait a bit. It takes about 10 seconds for the sound to kick in. You aren’t going to see much, it’s dark. It’s the sound that I want you to hear.

Frogs. Dozens and dozens of frogs singing their little hearts out. It one of the most amazing things I’ve ever heard. As soon as the weather got warmer and we got a bit of rain this frog chorus started in and I find myself going out into the backyard a couple of times a night just to listen to these guys.


So, let’s move on to lasers, specifically the laser engraver over there on the left. This is the “Laser Engraver laser engraving machine 3000mw laser class 4 Off-line Upgrade Version CNC Pro DIY Logo engraver” from a company called GanGou.

Now I’ve been interested in laser engravers for some time now. You all know by now I fiddle around with wood, and I thought it would be interesting to be able to burn artwork onto some of the things I crank out here from time to time. Especially now that I’ve been getting into this lathe stuff. If I am going to sell this stuff I’d like to put a logo, name, maybe a date, on the bottom of the bowls. A lot of people use custom made branding irons, but those are expensive and can’t be changed without buying a new one. A custom made branding iron with your own logo can set you back well over $100 or more, and then that is all it can do. This laser here costs about $250 and can engrave just about anything you can stuff into a .BMP file.

I never bought one before because they were way, way out of my budget. The good ones anyway. There were always really cheap ones on the market but every one of those I saw was utterly horrible in every single way. ES (Eldest Son) bought one of those a few years ago and it took him days just to get it running and it was utterly useless if he tried to engrave anything bigger than about 1 square inch.

That’s changed, though. Some of the cheap models are now very, very good, and this is one of them. It goes for around $250 on Amazon and it is a lot better than I expected it to be. The build quality on this thing is excellent. It is very, very well made. The hardware is all beautifully finished, the tolerances are excellent, the stepper motors are high quality. It is just very, very good.

This is what comes in the box. Don’t be intimidated. Everything is pre-wired. All I had to do was bolt it together. Four screws hold the arm with the pre-mounted laser to the main arm, 8 screws hold on the feet, and that’s it. It’s ready to go. I went from opening the box to making the first (successful) test engraving in less than 20 minutes.

It does have its quirks, though. The manual is terrible. But then I expected that. Utterly horrible manuals, instructions, assembly notes, etc. are pretty much par for the course with a lot of equipment these days, and this is no exception. The instructions were in both English and Chinese, and interestingly enough the Chinese instructions were just as bad as those in English. (Google Translate makes life for us dabblers in oddball equipment much easier.) The instructions for putting it together are pretty clear, but the rest of the manual deals with the included software, not the engraver itself. And, well…

The software that comes with it, well, you might as well not even bother installing it. In my case I installed it on my test computer, a more or less bullet proof generic, business class Lenovo laptop that I picked up refurbed for $200, running Win 10. This computer will run anything because there is no speciality hardware, no oddball drivers, nothing. It is your basic, simple, 100% compatible Windows 10 computer.

It won’t run the Gangou software, though. The drivers installed. Well, I think they did but it was hard to tell because all of the prompts were in Chinese. The software installed. It ran, and then immediately locked up tight as soon as I tried to click on any of the buttons. As far as I can tell, clicking anywhere in the program, on any control, makes it lock up tight. Sigh… I’ll fiddle with it a while longer to see if I can figure out what’s going on, but I don’t have a lot of hope. I don’t know yet if the hardware will work with the other open source or commercial laser engraver programs out there. I only just got the thing and I haven’t had time to really look into it further.

Fortunately you don’t need the software at all to run this thing. You can do everything from that little touch screen. Plug a flash drive with your .BMP file into it, turn it on, select the file you want to use, set the laser strength, do the positioning test to make sure the object is in the right place, and hit start. Using it from the touch screen is about as simple as it gets. And as you can see from the results of a test run on a tap handle I cranked out the other day, it does a pretty darn nice job.

So far I’ve only done about a dozen engravings with it, including test runs, so I have no idea how long it will hold up under continued use, but considering how well made it seems I’m not too worried about that. And at around $250 the price is right. The reviews on Amazon are all over the place. But you have to be really cautious about reviews these days. And a lot of the really negative reviews seem to have been from, well, idiots, to be blunt, people who couldn’t figure out how to put it together, didn’t know anything about laser engravers in the first place and that kind of thing. One of these days I should really do an article about product reviews and how to try to sort the wheat from the chaff, so to speak.

Tap Handles

So I’ve been making handles for beer taps of late. A couple of very good friends of ours bought a tavern in a Milwaukee suburb and are converting it into a brewpub, and we might have invested a few bucks in it. The handles on their taps were left over from the previous owner, and all of those handles are left over from the usual big monopoly beer brands which sell stuff that tastes like their breweries are directly connected to the Clydesdale stables drainage ditch. So those handles have to be replaced with something that reflects what’s actually in the kegs they’re connected to. Hence the need for the laser engraver I’ve been talking about. I’ve done a couple of experimental efforts already. They’re dirt simple to turn out in just about any shape I want. The chrome ferrule down at the bottom consists of a threaded rod; a wood screw on one end to go into the tap, machine threads on the other end to fit into a chrome plated brass fitting that then screws onto the tap itself. Those are cheap. I got these for about $1.50 each from a company in India and they’re good quality.

So now that I’ve done some experimenting I am going to crank out about 8 of these for them, and use the laser to engrave their own company logo on them and even specific beer names if they want. And I can make ’em out of scrap wood I have left over from other projects, even glue up blanks with different types of wood like the experiment over there on the left.

Still Biking

Someone asked if I was still bike riding and I am indeed. As soon as the weather started getting warm enough to get out I was out on the bike every chance I had. I’ve had some issues with breaking spokes. I’ve had to have spokes replaced three times already this year and I only have a couple of hundred miles on the bike. I think it’s being caused by shock from going over the railroad tracks around here. The rail crossings have gotten really, really bad over the past year.

Anyway I am out and about, but I haven’t said much here because I figured you all were getting bored with it.

Holy cow it’s dry out there. Thats the river down by the old stone bridge which is on my regular route. This time of year that river up there should be about 3 feet deeper and flowing along at a pretty good speed. Instead it looks more like it normally would at the end of August – completely stagnant, only about a foot or so deep.

We’ve been under fire warnings almost since the snow melted here, and we’ve already had several wild fires. They’re small when compared to those out west, but yes, we have them here too. We got a good shower last night but it doesn’t come close to making up for it. We’ve had to water the gardens here on a regular basis already, something we generally don’t have to do until mid to late summer.

But it still looks amazingly beautiful out there. The road and trailside flowers are in full bloom and I really look forward to getting out of town and into the countryside.

Let’s see, what else… The vegetable gardens are all in. We have the raised beds planted with onions, beans, a variety of peppers, etc. We have one that’s all beets this year because, well, we like beets so why not? We put in a couple of squash, a few cukes. I have two jalapeno peppers growing in pots out front. Only two because I’m the only one who likes jalapenos around here. We only put in 3 tomato plants this year because we still have a lot of canned tomatoes from last year.

The big ash tree in the backyard is going to have to come down. I noticed a large hole near the top of the trunk right where two of the main branches come together and it looks like it’s rotting from the top down. So that has to go before it comes down and damages something. We already talked to a service about doing that and they’ll be coming at the end of summer to take it down. I’m going to keep the wood, at least all of the big stuff, and we’re going to keep the stump and turn it into a decorative feature. That means we get a significantly lower cost for the removal of the tree, all they have to haul out is the brushy stuff.

And that, my friends, is about it for this time.

What’s coming up…

I’ll put up photos of the “official” tap handles once I get those done.

I’m doing some experimenting with the boxelder wood I got from MrsGf’s sister and that stuff looks really nice. If that turns out I’ll put up some pictures of that.

I suppose I should talk about the DeWalt battery chainsaw I picked up a few months ago. That has turned out to work a lot better than I ever thought it would and it deserves a look. I have a Poulan gas chain saw but it is very, very old, very noisy, very messy, leaks oil and is just nasty. So far the DeWalt has been working well. I use it for cutting up large blocks of wood that won’t fit on my band saw or table saw so they’ll fit on my lathe.