I forgot one item when I looked at the tools I’d picked up during 2020, and that’s the Oneida “Dust Deputy” in the photo over there on the left. It helps to deal with an ever present problem for anyone who works with wood, the dust and debris generated by woodworking.
In an ideal world we’d all have professional quality dust collection systems. But those things are big, expensive, etc. Not all of us have the space or the money to set one of these up, so a lot of us end up using a good old fashioned shop vac as our primary dust/debris collection system. Modern, good quality shop vacs can be almost as efficient at removing dust and debris as a traditional dust collection system, although they don’t have the capacity to keep up with some tools like planers and jointers. It all depends on the power of the motor, the CFM (cubic feet per minute air movement) and the filtration system the vac uses. The biggest drawbacks are that the vacs are (usually) very loud, have to be moved around the shop to be hooked up to individual pieces of equipment, and have to be emptied very frequently. Lugging my big 16 gallon sized shop vac up and down a flight of stairs to get it in and out of the house in order to empty it is not fun.
This Dirt Deputy gadget and similar devices have been around for a long time, but I’ve never been that interested in them before because A) I wasn’t making that much dust and debris before now, and B) I figured that like a lot of things that sounded too good to be true, it was, well, too good to be true. But wood turning generates massive amounts of dust and wood shavings, far more than making furniture did. So not only was I lugging that big vac up and down the stairs all the time, I was going through filters like crazy. No matter how good of a job you may do blowing out or cleaning that filter, you can’t get it completely clean and eventually it will get plugged up to the point it won’t pass enough air to permit the vac to work. So I decided to try this thing.
The basic idea behind these things has been around for a long time. You hook the shop vac up to the outlet on top, hook your hose to the lower outlet, slap it on top of a standard 5 gallon bucket, and that’s it. As the air (and dirt) whirls around inside of the funnel shaped thing, the dust and shavings and other debris end up falling down into the bucket instead of getting sucked into your vac.
As I said I was skeptical of this thing, but the darned thing actually works, and works pretty well. Even fine dust seems to settle into the bucket instead of ending up in the vacuum. Instead of having to lug the whole vac up the stairs and out to the garage I can just carry the bucket. But the biggest hope I had was that this would save me money. Those big cartridge filters on my shop vac are expensive. About three of those filters would pay for this whole Dust Deputy thing, so it could potentially save me a lot of $$. And it does. This thing has already paid for itself in the two months or so I’ve had it. I’m really quite pleased with it.
Are there drawbacks to it? Sure. There always are with things like this. The biggest drawback in this case is a reduction in suction power, which makes sense. You’re adding several feet of air hose, the Deputy itself, possible air leaks, etc, into the system. So that all restricts air flow and reduces the amount of vacuum power. In my case, my big vac, which could keep up with my thickness planer without the Deputy installed, can no longer handle my DeWalt planer with the Deputy. That’s not a big deal, though. I don’t use the planer all that often these days and when I do need it I simply hook the vac up to it direct and bypass the Deputy.
So, what’s this thing cost? Oneida will gleefully sell you a whole “kit” for about $100+ which includes the Deputy wind tunnel swirly thingie, the bucket lid it attaches to, a short hose to hook to your vac, some hose clamps, a 2nd bucket that the first bucket nests into, and little wheels to bolt to the outer bucket to make it easier to lug around and the instructions tell you to drill holes through the side of your vacuum and bolt the 2nd bucket to your vac for some reason and, well, don’t. You don’t need the 2nd bucket, you don’t need the wheels, you don’t need the hose clamps (if your existing hoses don’t fit perfectly, you can always resort to duct tape, that’s what I did), you don’t need any of that stuff. Basically they’re charging you $50 for a couple of buckets you can probably get free and $10 of hardware. If you want to try one of these, get the “basic” kit.
The basic kit goes for about $50 without the wheels, the buckets and all the other guff, and that’s all you need. It comes with the cyclone thing, some bolts and a gasket. That’s it. You get your own 5 gallon bucket with a lid (probably free). Cut a hole in the lid, screw the cyclone thing to it, and use your own hoses and clamps. If you need more hose or clamps you can get everything you need at the local home improvement store.
The way things look right now, this thing is going to save me easily going to save me money on filters.
I found a vendor on Amazon that was selling large blocks of Indian rosewood. It was actually not all that expensive and I’d never worked with it before so i got a couple of blocks just to see what it was like. I picked up two pieces, about 6 inches square and 3 inches thick. I think I paid about $30 each for the two pieces. That may seem like a lot but that’s actually pretty reasonable for this stuff on the commercial market. If you want good quality imported woods, you’re going to pay for it. Rosewood is really popular with the pen turning people. I see a lot of places selling rosewood blanks sized for pen makers, but almost never see large pieces big enough to make bowls.
As you can (hopefully) see in that photo over there the wood is absolutely beautiful once it’s sanded and finished. And it just feels nice to the touch. Whenever I walk past that bowl I find myself running my fingers over it. I can see why pen turners like this stuff. It is a bit messy, though. I don’t know if it was just the pieces I got or if it is normal, but the stuff seemed really oily, with the dust clinging to my tools (and me). It machined beautifully, though. No problems with catches or snags or weird tear outs or anything like that, and it even sanded down beautifully. And it polishes up to a beautiful luster.
But the smell… Now I’m one of those weird people who are classified as a “super smeller”. I have a ridiculously sensitive sense of smell (and taste, for that matter). To me this stuff has a very distinctive aroma that vaguely resembles, well, poo, to be blunt. MrsGF can’t smell it at all. After putting a finish on the bowl the smell diminished greatly, but I can still smell it when I get within a couple of feet of it. I wondered if maybe it was just that one block of wood, but the second one smelled just like the first.
I like this rosewood stuff, but… There are problems. I’m seeing what I suppose you could call micro-cracks in the wood, very fine, almost invisible cracks that I can’t see unless I get within a foot or two of the bowls. I’m rather concerned about that because I have no idea why they are there. I need to take a closer look at this and figure out what happened. Wood is, well, wood. It moves, absorbs and gives off moisture, swells, contracts. It’s all part of the challenges of working with the stuff. I generally know what happened when a piece of wood cracks or warps, but I’m not sure what’s going on here. MrsGF is encouraging me to start trying to sell some of this stuff, but I don’t want to end up with people complaining about something like this so I want to figure out what went wrong before I turn out more stuff in rosewood.
Let’s see, what else…
Oh, the pear tree – I saved a lot of the wood from the pear tree when we took it down last year after it collapsed with the intention of possibly using it for various projects. I got curious about how it would look and work so I grabbed a bit that seemed reasonably dry and ended up with this small vase.
The stuff machines nicely, sands well and looks fairly good once it’s finished. It seems to be prone to cracking. You can’t see it in this photo but on the backside of that thing there is a vertical crack running almost the entire length of the vase that’s sealed up with epoxy. Still the results are encouraging and I’m going to keep fiddling with this stuff as I get time.
As I said, MrsGF and a few other people are telling me I need to try selling some of the stuff I’ve been cranking out so they’re pushing me to set up a shop on Etsy. Sigh… I don’t really want to get involved in all of that guff, but I do see their point. If I keep this up much longer I’ll have to rent a storage unit somewhere just to store the projects I’ve been cranking out.
And that’s about it for now.